Local faults, like spalls in rolling element bearings, give rise to periodic impulsive excitation to the supporting structure. So, an impact based force evaluation, the resulting response analysis of the structure, and experiments are reported in this paper to identify local bearing fault as well as its size. Magnitude and duration of such excitation force are functions of bearing geometry, load, speed, and size of defect. An approach based on the principles of engineering mechanics is followed to obtain a time function of the impact force which is used next to simulate the response of the bearing housing. This response is analyzed in time and frequency domains to get an idea about the bearing fault and its size. Experiments conducted on deep groove ball bearing for different defect sizes and different speeds show acceptable correlation with the theoretical simulation. Hence, the impact based model has laid a theoretical platform to gain insight into the physical phenomena, which is not measured in practice, through impact excitation mechanism and may hold sufficient potential for bearing fault identification.

References

1.
Tandon
,
N.
, and
Choudhury
,
A.
,
1999
, “
A Review of Vibration and Acoustic Measurement Methods for the Detection of Defects in Rolling Element Bearings
,”
Tribol. Int.
,
32
(
8
), pp.
469
480
.10.1016/S0301-679X(99)00077-8
2.
Sopanen
,
J.
, and
Mikkola
,
A.
,
2003
, “
Dynamic Model of a Deep-Groove Ball Bearing Including Localized and Distributed Defects. Part 1: Theory
,”
Proc. Inst. Mech. Eng., Part K
,
217
, pp.
201
211
.http://pik.sagepub.com/content/217/3/201.full.pdf
3.
Cao
,
M.
, and
Xiao
,
J.
,
2008
, “
A Comprehensive Dynamic Model of Double-Row Spherical Roller Bearing-Modeling Development and Case Studies on Surface Defects, Preloads, and Radial Clearance
,”
Mech. Syst. Signal Process.
,
22
(
2
), pp.
467
489
.10.1016/j.ymssp.2007.07.007
4.
Rafsanjani
,
A.
,
Abbasion
,
S.
,
Farshidianfar
,
A.
, and
Moeenfard
,
H.
,
2009
, “
Nonlinear Dynamic Modeling of Surface Defects in Rolling Element Bearings
,”
J. Sound Vib.
,
319
(
3–5
), pp.
1150
1174
.10.1016/j.jsv.2008.06.043
5.
Arslan
,
H.
, and
Aktürk
,
N.
,
2008
, “
An Investigation of Rolling Element Vibrations Caused by Local Defects
,”
ASME J. Tribol.
,
130
(
4
), pp.
1
12
.10.1115/1.2958070
6.
Patel
,
V. N.
,
Tandon
,
N.
, and
Pandey
,
R. K.
,
2010
, “
A Dynamic Model for Vibration Studies of Deep Groove Ball Bearings Considering Single and Multiple Defects in Races
,”
ASME J. Tribol.
,
132
(4), p.
041101
.10.1115/1.4002333
7.
Patil
,
M. S.
,
Mathew
,
J.
,
Rajendrakumar
,
P. K.
, and
Desai
,
S.
,
2010
, “
A Theoretical Model to Predict the Effect of Localized Defect on Vibrations Associated With Ball Bearing
,”
Int. J. Mech. Sci.
,
52
(
9
), pp.
1193
1201
.10.1016/j.ijmecsci.2010.05.005
8.
Liu
,
J.
,
Shao
,
Y.
, and
Lim
,
T. C.
,
2012
, “
Vibration Analysis of Ball Bearings With a Localized Defect Applying Piecewise Response Function
,”
Mech. Mach. Theory
,
56
, pp.
156
169
.10.1016/j.mechmachtheory.2012.05.008
9.
Tadina
,
M.
, and
Boltežar
,
M.
,
2011
, “
Improved Model of a Ball Bearing for the Simulation of Vibration Signals Due to Faults During Run-Up
,”
J. Sound Vib.
,
330
(
17
), pp.
4287
4301
.10.1016/j.jsv.2011.03.031
10.
Behzad
,
M.
,
Bastami
,
A. R.
, and
Mba
,
D.
,
2011
, “
A New Model for Estimating Vibrations Generated in the Defective Rolling Element Bearings
,”
ASME J. Vib. Acoust.
,
133
(
4
), p.
041011
.10.1115/1.4003595
11.
Ashtekar
,
A.
,
Sadeghi
,
F.
, and
Stacke
,
L. E.
,
2008
, “
A New Approach to Modeling Surface Defects in Bearing Dynamics Simulations
,”
ASME J. Tribol.
,
130
(
4
), p.
041103
.10.1115/1.2959106
12.
Ashtekar
,
A.
,
Sadeghi
,
F.
, and
Stacke
,
L. E.
,
2010
, “
Surface Defects Effects on Bearing Dynamics
,”
Proc. Inst. Mech. Eng., Part J
,
224
(
1
), pp.
25
35
.10.1243/13506501JET578
13.
Nakhaeinejad
,
M.
, and
Bryant
,
M. D.
,
2011
, “
Dynamic Modeling of Rolling Element Bearings With Surface Contact Defects Using Bond Graphs
,”
ASME J. Tribol.
,
133
(
1
), p.
011102
.10.1115/1.4003088
14.
Utpat
,
A.
,
2013
, “
Vibration Signature Analysis of Defective Deep Groove Ball Bearings by Numerical and Experimental Approach
,”
Int. J. Sci. Eng. Res.
,
4
(
6
), pp.
592
598
.http://www.ijser.org/researchpaper/Vibration-Signature-analysis-of-defective-deep-groove-ball-bearings-by-Numerical-and-Experimental-approach.pdf
15.
Liu
,
J.
,
Shao
,
Y.
, and
Zuo
,
M. J.
,
2013
, “
The Effects of the Shape of Localized Defect in Ball Bearings on the Vibration Waveform
,”
Proc. Inst. Mech. Eng., Part K
,
227
(
3
), pp.
261
274
.10.1177/1464419313486102
16.
Boto
,
P. A.
,
1971
, “
Detection of Bearing Damage by Shock Pulse Measurement
,”
Ball Bear. J.
,
167
, pp.
1
7
.
17.
McFadden
,
P. D.
, and
Smith
,
J. D.
,
1984
, “
Model for the Vibration Produced by a Single Point Defect in a Rolling Element Bearing
,”
J. Sound Vib.
,
96
(
1
), pp.
69
82
.10.1016/0022-460X(84)90595-9
18.
McFadden
,
P. D.
, and
Smith
,
J. D.
,
1985
, “
Vibration Produced by Multiple Point Defect in a Rolling Element Bearing
,”
J. Sound Vib.
,
98
(
2
), pp.
262
273
.10.1016/0022-460X(85)90390-6
19.
Tandon
,
N.
, and
Choudhury
,
A.
,
1997
, “
An Analytical Model for the Prediction of the Vibration Response of Rolling Element Bearings Due to Localized Defect
,”
J. Sound Vib.
,
205
(
3
), pp.
275
292
.10.1006/jsvi.1997.1031
20.
Choudhury
,
A.
, and
Tandon
,
N.
,
2006
, “
Vibration Response of Rolling Element Bearings in a Rotor Bearing System to a Local Defect Under Radial Load
,”
ASME J. Tribol.
,
128
(2), pp.
252
261
.10.1115/1.2164467
21.
Brie
,
D.
,
2000
, “
Modelling of the Spalled Rolling Element Bearing Vibration Signal: An Overview and Some New Results
,”
Mech. Syst. Signal Process.
,
14
(
3
), pp.
353
369
.10.1006/mssp.1999.1237
22.
Kiral
,
Z.
, and
Karagulle
,
H.
,
2006
, “
Vibration Analysis of Rolling Element Bearings With Various Defects Under the Action of an Unbalanced Force
,”
Mech. Syst. Signal Process.
,
20
(
8
), pp.
1967
1991
.10.1016/j.ymssp.2005.05.001
23.
Sassi
,
S.
,
Badri
,
B.
, and
Thomas
,
M.
,
2007
, “
A Numerical Model to Predict Damaged Bearing Vibrations
,”
J. Vib. Control
,
13
(
11
), pp.
1603
1628
.10.1177/1077546307080040
24.
Epps
,
I. K.
,
1991
, “
An Investigation Into Vibrations Excited by Discrete Faults in Rolling Element Bearings
,” Ph.D. thesis, University of Canterbury, Christchurch, New Zealand.
25.
Sawalhi
,
N.
, and
Randall
,
R. B.
,
2011
, “
Vibration Response of Spalled Rolling Element Bearings: Observations, Simulations and Signal Processing Techniques to Track the Spall Size
,”
Mech. Syst. Signal Process.
,
25
(
3
), pp.
846
870
.10.1016/j.ymssp.2010.09.009
26.
Zhao
,
S.
,
Liang
,
L.
,
Xu
,
G.
,
Wang
,
J.
, and
Zhang
,
W.
,
2013
, “
Quantitative Diagnosis of a Spall-Like Fault of a Rolling Element Bearing by Empirical Mode Decomposition and the Approximate Entropy Method
,”
Mech. Syst. Signal Process.
,
40
(
1
), pp.
154
177
.10.1016/j.ymssp.2013.04.006
27.
Kumar
,
R.
, and
Singh
,
M.
,
2013
, “
Outer Race Defect Width Measurement in Taper Roller Bearing Using Discrete Wavelet Transform of Vibration Signal
,”
Measurement
,
46
(
1
), pp.
537
545
.10.1016/j.measurement.2012.08.012
28.
Khanam
,
S.
,
Tandon
,
N.
, and
Dutt
,
J. K.
,
2014
, “
Fault Size Estimation in the Outer Race of Ball Bearing Using Discrete Wavelet Transform of the Vibration Signal
,”
Proc. Technol.
,
14
, pp.
12
19
.10.1016/j.protcy.2014.08.003
29.
Singh
,
S.
,
Kopke
,
U. G.
,
Howard
,
C. Q.
, and
Petersen
,
D.
,
2014
, “
Analyses of Contact Forces and Vibration Response for a Defective Rolling Element Bearing Using an Explicit Dynamics Finite Element Model
,”
J. Sound Vib.
,
333
(
21
), pp.
5356
5377
.10.1016/j.jsv.2014.05.011
30.
Petersen
,
D.
,
Howard
,
C.
,
Sawalhi
,
N.
,
Ahmadi
,
A. M.
, and
Singh
,
S.
,
2015
, “
Analysis of Bearing Stiffness Variations, Contact Forces and Vibrations in Radially Loaded Double Row Rolling Element Bearings With Raceway Defects
,”
Mech. Syst. Signal Process.
,
50–51
, pp.
139
160
.10.1016/j.ymssp.2014.04.014
31.
Petersen
,
D.
,
Howard
,
C.
, and
Prime
,
Z.
,
2015
, “
Varying Stiffness and Load Distributions in Defective Ball Bearings: Analytical Formulation and Application to Defect Size Estimation
,”
J. Sound Vib.
,
337
, pp.
284
300
.10.1016/j.jsv.2014.10.004
32.
Hertz
,
H.
,
1881
, “
On the Contact of Elastic Solids
,”
J. Reine Angew. Math.
,
92
, pp.
156
171
.
33.
Harris
,
T. A.
,
2001
,
Rolling Bearing Analysis
, 4th ed.,
Wiley
,
New York
.
34.
Krämer
,
E.
,
1993
,
Dynamics of Rotors and Foundations
,
Springer
,
Berlin
.
You do not currently have access to this content.