A New Rotor-Ball Bearing-Stator Coupling Dynamics Model for Whole Aero-Engine Vibration

In this paper, a new rotor-ball bearing-stator coupling system dynamics model is established for simulating the practical whole aero-engine vibration. The main characteristics of the new model are as follows: (1) the coupling effect between rotor, ball bearing, and stator is fully considered; (2) the elastic support and the squeeze film damper are considered; (3) the rotor is considered as an Euler free beam of equal-section model, and its vibration is analyzed through truncating limited modes; (4) nonlinear factors of ball bearing such as the clearance of bearing, nonlinear Hertzian contact force, and the varying compliance vibration are modeled; and (5) rubbing fault between rotor and stator is considered. The Zhai method, which is a new explicit fast numerical integration method, is employed to obtain system’s responses, and the whole aero-engine vibration characteristics are studied. Finally, aero-engine tester including casing is established to carry out rubbing fault experiment, the simulation results from rotor-ball bearing-stator coupling model are compared with the experiment results, and the correctness of the new model is verified to some extent.