Abstract

Three kinds of rotor tip configurations have been investigated numerically in the LISA 1.5-stage turbine, including the flat tip, the honeycomb tip, and the honeycomb tip with injection. The effect of the cavity depth and the injection mass flowrate on the turbine performance is studied in detail, evaluated by the isentropic total-to-total efficiency and the tip leakage mass flowrate. The Reynolds-averaged Navier–Stokes (RANS) method and the k–ω turbulence model are adopted in all the present computations. The numerical results show that the first-stage efficiency is increased by up to 0.66% and the tip leakage mass flowrate is reduced by about 1.87% of the main flow. The pressure field and the flow feature inside the gap are explored. The flow structures and the total pressure loss contours in the rotor passage are presented. Finally, the total pressure loss is newly defined by considering the injection effect. It is indicated that the injection mass flowrate should be carefully determined for excellent overall performance.

References

1.
Zhang
,
M.
,
Liu
,
Y.
,
Zhang
,
T.
,
Zhang
,
M.
, and
He
,
Y.
,
2017
, “
Aerodynamic Optimization of a Winglet-Shroud Tip Geometry for a Linear Turbine Cascade
,”
ASME J. Turbomach.
,
139
(
10
), p.
101011
. 10.1115/1.4036647
2.
Bindon
,
J. P.
,
1989
, “
The Measurement and Formation of Tip Clearance Loss
,”
ASME J. Turbomach.
,
111
(
3
), pp.
257
263
. 10.1115/1.3262264
3.
Bunker
,
R. S.
,
2006
, “
Axial Turbine Blade Tips: Function, Design, and Durability
,”
J. Propul. Power
,
22
(
2
), pp.
271
285
. 10.2514/1.11818
4.
Porreca
,
L.
,
Behr
,
T.
,
Schlienger
,
J.
,
Kalfas
,
A. I.
, and
Abhari
,
R. S.
,
2005
, “
Fluid Dynamics and Performance of Partially and Fully Shrouded Axial Turbines
,”
ASME J. Turbomach.
,
127
(
4
), pp.
668
678
. 10.1115/1.2008972
5.
Porreca
,
L.
,
Kalfas
,
A. I.
, and
Abhari
,
R. S.
,
2008
, “
Optimized Shroud Design for Axial Turbine Aerodynamic Performance
,”
ASME J. Turbomach.
,
130
(
3
), p.
031016
. 10.1115/1.2777187
6.
Curtis
,
E. M.
,
Denton
,
J. D.
,
Longley
,
L. P.
, and
Rosic
,
B.
,
2009
, “
Controlling Tip Leakage Flow Over a Shrouded Turbine Rotor Using an Air-Curtain
, ASME Paper No. GT2009-59411.
7.
Ameri
,
A. A.
,
Steinthorsson
,
E.
, and
Rigby
,
D. L.
,
1998
, “
Effect of Squealer Tip on Rotor Heat Transfer and Efficiency
,”
ASME J. Turbomach.
,
120
(
4
), pp.
753
759
. 10.1115/1.2841786
8.
Kegalj
,
M.
,
Schmid
,
G.
,
Wartzek
,
F.
, and
Schiffer
,
H. P.
,
2012
, “
Experimental and Numerical Investigation of Tip Leakage Flow in a 1 1/2 Stage Turbine Rig Comparing Flat and Cavity-Squealer Tip Geometries
, ASME Paper No. GT2012-69568.
9.
Mischo
,
B.
,
Behr
,
T.
, and
Abhari
,
R. S.
,
2008
, “
Flow Physics and Profiling of Recessed Blade Tips: Impact on Performance and Heat Load
,”
ASME J. Turbomach.
,
130
(
2
), p.
21008
. 10.1115/1.2775485
10.
Maesschalck
,
C. D.
,
Lavagnoli
,
S.
,
Paniagua
,
G.
,
Verstraete
,
T.
,
Olive
,
R.
, and
Picot
,
P.
,
2016
, “
Heterogeneous Optimization Strategies for Carved and Squealer-Like Turbine Blade Tips
,”
ASME J. Turbomach.
,
138
(
12
), p.
121011
. 10.1115/1.4033975
11.
Zou
,
Z.
,
Shao
,
F.
,
Li
,
Y.
,
Zhang
,
W.
, and
Berglund
,
A.
,
2017
, “
Dominant Flow Structure in the Squealer Tip Gap and Its Impact on Turbine Aerodynamic Performance
,”
Energy
,
138
, pp.
167
184
. 10.1016/j.energy.2017.07.047
12.
Dey
,
D.
, and
Camci
,
C.
,
2001
, “
Aerodynamic Tip Desensitization of an Axial Turbine Rotor Using Tip Platform Extensions
, ASME Paper No. 2001-GT-0484.
13.
Coull
,
J. D.
,
Atkins
,
N. R.
, and
Hodson
,
H. P.
,
2014
, “
Winglets for Improved Aerothermal Performance of High Pressure Turbines
,”
ASME J. Turbomach.
,
136
(
9
), p.
091007
. 10.1115/1.4026909
14.
Yan
,
X.
,
Huang
,
Y.
,
He
,
K.
,
Li
,
J.
, and
Feng
,
Z.
,
2016
, “
Numerical Investigations Into the Effect of Squealer–Winglet Blade Tip Modifications on Aerodynamic and Heat Transfer Performance
,”
Int. J. Heat Mass Transfer
,
103
, pp.
242
253
. 10.1016/j.ijheatmasstransfer.2016.07.058
15.
Liu
,
Y.
,
Zhang
,
T.
,
Zhang
,
M.
, and
Zhang
,
M.
,
2016
, “
Numerical and Experimental Investigation of Aerodynamic Performance for a Straight Turbine Cascade With a Novel Partial Shroud
,”
J. Fluids Eng.
,
138
(
3
), p.
031206
. 10.1115/1.4031556
16.
Lu
,
K.
,
Schobeiri
,
M. T.
, and
Han
,
J. C.
,
2013
, “
Numerical Simulation of Film Cooling on Rotating Blade Tips Within a High-Pressure Turbine
, ASME Paper No. GT2013-94806.
17.
Rezasoltani
,
M.
,
Lu
,
K.
, and
Han
,
M. T. J. C.
,
2015
, “
A Combined Experimental and Numerical Study of the Turbine Blade Tip Film Cooling Effectiveness Under Rotation Condition
,”
ASME J. Turbomach.
,
137
(
5
), p.
051009
. 10.1115/1.4028745
18.
Fu
,
Y.
,
Chen
,
F.
,
Liu
,
H.
, and
Song
,
Y.
,
2018
, “
Experimental and Numerical Study of Honeycomb Tip on Suppressing Tip Leakage Flow in Turbine Cascade
,”
ASME J. Turbomach.
,
140
(
6
), p.
061006
. 10.1115/1.4039049
19.
Wang
,
Y.
,
Song
,
Y.
,
Yu
,
J.
, and
Chen
,
F.
,
2018
, “
Effect of Cooling Injection on the Leakage Flow of a Turbine Cascade With Honeycomb Tip
,”
Appl. Therm. Eng.
,
133
, pp.
690
703
. 10.1016/j.applthermaleng.2018.01.090
20.
Behr
,
T.
,
2007
,
Control of Rotor Tip Leakage and Secondary Flow by Casing Air Injection in Unshrouded Axial Turbines
,
ETH Zurich
.
You do not currently have access to this content.