This work is devoted to investigate the effects of thermal buckling on the tribological characteristics of a Cu-based wet clutch by artificially modifying friction pairs into different contact ratios. A thermal lubrication model is provided, and corresponding experiments are conducted on the wet clutch comprehensive test bench. The friction results from measurements and simulations for such modified friction pairs are analyzed. The results show that, as the contact ratio reduces, surface temperature rises obviously, and friction coefficient increases dramatically, so that local friction torque and total output torque grow significantly. In addition, the vibration of the output torque becomes more severe as the contact ratio reduces. Therefore, the nonuniform contact after thermal buckling exacerbates the friction characteristics of friction pairs severely and accelerates the failure of wet clutches.

References

1.
Barber
,
J. R.
,
1969
, “
Thermoelastic Instabilities in the Sliding of Comforming Solids
,”
Proc. R. Soc. London Ser A
,
312
(
1510
), pp.
381
394
.
2.
Anderson
,
A. E.
, and
Knapp
,
R. A.
,
1990
, “
Hot Spotting in Automotive Friction Systems
,”
Wear
,
135
(
2
), pp.
319
337
.
3.
Kao
,
T. K.
,
Richmond
,
J. W.
, and
Douarre
,
A.
,
2000
, “
Brake Disc Hot Spotting and Thermal Judder: An Experimental and Finite Element Study
,”
Int. J. Veh. Des.
,
23
(
3–4
), pp.
276
296
.
4.
Audebert
,
N.
,
Barber
,
J. R.
, and
Zagrodzki
,
P.
,
1998
, “
Buckling of Automatic Transmission Clutch Plates Due to Thermoelastic/Plastic Residual Stresses
,”
J. Therm. Stresses
,
21
(
3–4
), pp.
309
326
.
5.
Ma
,
C.
,
2004
, “
Thermal Buckling of Automotive Brake Discs
,”
Ph.D. thesis
, University of Michigan, Ann Arbor, MI.https://deepblue.lib.umich.edu/handle/2027.42/124252
6.
Timoshenko
,
S. P.
, and
Gere
,
J. M.
,
1961
,
Theory of Elastic Stability
, 2nd ed.,
McGraw-Hill
,
New York
.
7.
Xiong
,
C.
,
Ma
,
B.
,
Li
,
H.
, Zhang, F., and Wu, D.,
2015
, “
Experimental Study and Thermal Analysis on the Buckling of Friction Components in Multi-Disc Clutch
,”
J. Therm. Stresses
,
38
(
11
), pp.
1323
1343
.
8.
Zhao
,
J.
,
Chen
,
Z.
,
Yang
,
H.
, and Yi, Y.-B.,
2016
, “
Finite Element Analysis of Thermal Buckling in Automotive Clutch Plates
,”
J. Therm. Stresses
,
39
(
1
), pp.
77
89
.
9.
Chen
,
Z.
,
Yi
,
Y. B.
, and
Zhao
,
J.
,
2016
, “
Fourier Finite Element Model for Prediction of Thermal Buckling in Disc Clutches and Brakes
,”
J. Therm. Stresses
,
39
(
10
), pp.
1241
1251
.
10.
Yi
,
Y. B.
,
Barber
,
J. R.
, and
Zagrodzki
,
P.
,
2000
, “
Eigenvalue Solution of Thermoelastic Instability Problems Using Fourier Reduction
,”
Proc. R. Soc. London A
,
456
(
2003
), pp.
2799
2821
.
11.
Natsumeda
,
S.
, and
Miyoshi
,
T.
,
1994
, “
Numerical Simulation of Engagement of Paper Based Wet Clutch Facing
,”
ASME J. Tribol.
,
116
(
2
), pp.
232
237
.
12.
Yang
,
Y.
,
Lam
,
R. C.
, and
Fujii
,
T.
,
1998
, “
Prediction of Torque Response During the Engagement of Wet Friction Clutch
,”
SAE
Paper No. 981097.
13.
Davis
,
C. L.
,
Sadeghi
,
F.
, and
Krousgrill
,
C. M.
,
2000
, “
A Simplified Approach to Modeling Thermal Effects in Wet Clutch Engagement: Analytical and Experimental Comparison
,”
ASME J. Tribol.
,
122
(
1
), pp.
110
118
.
14.
Mansouri
,
M.
,
Holgerson
,
M.
,
Khonsari
,
M.
, and Aung, W.,
2001
, “
Thermal and Dynamic Characterization of Wet Clutch Engagement With Provision for Drive Torque
,”
ASME J. Tribol.
,
123
(
2
), pp.
313
323
.
15.
Kitabayashi
,
H.
,
Li
,
C. Y.
, and
Hiraki
,
H.
,
2003
, “
Analysis of the Various Factors Affecting Drag Torque in Multiple-Plate Wet Clutches
,”
SAE
Paper No. 2003-01-1973.
16.
Majcherczak
,
D.
,
Dufrénoy
,
P.
, and
Nait-Abdelaziz
,
M.
,
2005
, “
Third Body Influence on Thermal Friction Contact Problems: Application to Braking
,”
ASME J. Tribol.
,
127
(
1
), pp.
89
95
.
17.
Aphale
,
C. R.
,
Cho
,
J.
,
Schultz
,
W. W.
, Ceccio, S. L., Yoshioka, T., and Hiraki, H.,
2006
, “
Modeling and Parametric Study of Torque in Open Clutch Plates
,”
ASME J. Tribol.
,
128
(
2
), pp.
422
430
.
18.
Marklund
,
P.
,
Mäki
,
R.
,
Larsson
,
R.
, Höglund, E., Khonsari, M. M., and Jang, J.,
2007
, “
Thermal Influence on Torque Transfer of Wet Clutches in Limited Slip Differential Applications
,”
Tribol. Int.
,
40
(
5
), pp.
876
884
.
19.
Marklund
,
P.
, and
Larsson
,
R.
,
2008
, “
Wet Clutch Friction Characteristics Obtained From Simplified Pin on Disc Test
,”
Tribol. Int.
,
41
(
9
), pp.
824
830
.
20.
Yuan
,
S.
,
Peng
,
Z.
, and
Jing
,
C.
,
2011
, “
Experimental Research and Mathematical Model of Drag Torque in Single-Plate Wet Clutch
,”
Chinese J. Mech. Eng.
,
24
(
1
), pp.
91
97
.
21.
Zhou
,
X.
,
Walker
,
P.
,
Zhang
,
N.
, Zhu, B., and Ruan, J.,
2014
, “
Numerical and Experimental Investigation of Drag Torque in a Two-Speed Dual Clutch Transmission
,”
Mech. Mach.
,
79
, pp.
46
63
.
22.
Xie
,
F.
,
Cui
,
J.
,
Sheng
,
G.
, Wang, C., and Zhang, X.,
2014
, “
Thermal Behavior of Multidisk Friction Pairs in Hydroviscous Drive Considering Inertia Item
,”
ASME J. Tribol.
,
136
(
4
), p.
041707
.
23.
Jang
,
S.
,
2016
, “
Frictional Torque Transfer Behaviors of Friction Pads in Wet Clutch Engagement
,”
ASME
Paper No. IMECE2015-53032.
24.
Barr
,
M.
, and
Srinivasan
,
K.
,
2015
, “
Estimation of Wet Clutch Friction Parameters in Automotive Transmissions
,”
SAE
Paper No. 2015-01-1146.
25.
Pica
,
G.
,
Cervone
,
C.
,
Senatore
,
A.
, Lupo, M., and Vasca, F.,
2016
, “
Dry Dual Clutch Torque Model With Temperature and Slip Speed Effects
,”
Intell. Ind. Syst.
,
2
(
2
), pp.
133
147
.
26.
Dowson
,
D.
,
1962
, “
A generalized Reynolds Equation for Fluid-Film Lubrication
,”
Int. J. Mech. Sci.
,
4
(
2
), pp.
159
170
.
27.
Wang
,
W.
,
Wang
,
S.
,
Shi
,
F.
, Wang, Y., Chen, H., Wang, H., and Hu, Y.,
2007
, “
Simulations and Measurements of Sliding Friction Between Rough Surfaces in Point Contacts: From EHL to Boundary Lubrication
,”
ASME J. Tribol.
,
129
(
3
), pp.
495
501
.
28.
Carslaw
,
H. S.
, and
Jaeger
,
J. C.
,
1959
,
Conduction of Heat in Solids
, 2nd ed.,
Clarendon Press
,
Oxford
, UK, pp.
266
270
.
29.
Liu
,
Y. C.
,
Wang
,
H.
,
Wang
,
W. Z.
, Hu, Y.-Z., and Zhu, D.,
2002
, “
Methods Comparison in Computation of Temperature Rise on Frictional Interfaces
,”
Tribol. Int.
,
35
(
8
), pp.
549
560
.
30.
Xin
,
R. C.
, and
Tao
,
W. Q.
,
1994
, “
Analytical Solution for Transient Heat Conduction in Two Semi-Infinite Bodies in Contact
,”
ASME J. Heat Transfer
,
116
(
1
), pp.
224
228
.
31.
Wang
,
J. M.
,
Kang
,
J. F.
,
Zhang
,
Y. J.
, and Huang, X.,
2014
, “
Viscosity Monitoring and Control on Oil-Film Bearing Lubrication With Ferrofluids
,”
Tribol. Int.
,
75
, pp.
61
68
.
32.
Wong
,
P. L.
,
Wang
,
R.
, and
Lingard
,
S.
,
1996
, “
Pressure and Temperature Dependence of the Density of Liquid Lubricants
,”
Wear
,
201
(
1
), pp.
58
63
.
33.
Yang
,
L.
,
Ma
,
B.
,
Ahmadian
,
M.
, Li, H., and Vick, B.,
2016
, “
Pressure Distribution of a Multidisc Clutch Suffering Frictionally Induced Thermal Load
,”
Tribol. Trans.
,
59
(
6
), pp.
983
992
.
You do not currently have access to this content.