Polyaniline (PANI) was doped as lubricating additive to afford grease. The effect of PANI on the physicochemical characteristics, corrosion resistance, and tribological performances of lubricating grease was investigated in details, and the tribological action mechanisms of lubricating grease were analyzed in relation to worn surface analyses by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscope (EDS). Results indicate that the PANI-doped grease has superior conductive and thermal properties. And PANI-doped grease has an excellent corrosion resistance, which is attributed to the isolation effect and the compact passivated film generated by reaction of PANI and metal. In the meantime, the PANI-doped grease performs superior friction reduction and wear resistance under different applied loads and frequencies. It is mainly ascribed that the PANI can perform like spacers to avoid direct contact between the contact interfaces, and the protective tribofilm is generated by physical adsorption and chemical reaction.

References

1.
Mcelvain
,
F. R.
, and
Mulnix
,
S. S.
,
2000
, “
Statistically Determined Static Thermal Ratings of Overhead High Voltage Transmission Lines in the Rocky Mountain Region
,”
IEEE Trans. Power Syst.
,
15
(
2
), pp.
899
902
.
2.
Nikiforov
,
E. P.
,
2004
, “
Raising the Reliability of Overhead Transmission Lines Under the Action of Atmospheric Loads
,”
Hydrotech. Constr.
,
38
(
1
), pp.
49
53
.
3.
Wei
,
Y.
,
Yang
,
Q.
,
Xiong
,
X.
,
Wang
,
J.
, and
Weng
,
S.
,
2014
, “
Short-Term Reliability Evaluation of Transmission System Under Strong Wind and Rain
,”
J. Power Energy Eng.
,
2
(
4
), pp.
665
672
.
4.
Liu
,
W. X.
,
Xu
,
J. K.
,
Jiang
,
H. Y.
, and
Shen
,
Y. T.
,
2013
, “
Reliability Parameters Forecasting for Transmission Lines Based on Principal Component Regression
,”
Appl. Mech. Mater.
,
291–294
, pp.
2381
2386
.
5.
Kopsidas
,
K.
, and
Rowland
,
S. M.
,
2009
, “
A Performance Analysis of Reconductoring an Overhead Line Structure
,”
IEEE Trans. Power Delivery
,
24
(
4
), pp.
2248
2256
.
6.
Harvard
,
D. G.
,
Bellamy
,
G.
,
Buchan
,
P. G.
, and
Ewing
,
H. A.
,
1992
, “
Aged ACSR Conductors. I. Testing Procedures for Conductors and Line Items
,”
IEEE Trans. Power Delivery
,
7
(
2
), pp.
581
587
.
7.
Deng
,
Y. J.
,
Yu
,
J. C.
,
Xia
,
K. Q.
, and
Yang
,
L.
,
2013
, “
Corrosion Conditions Analysis of In-Service ACSR Overhead Lines
,”
Appl. Mech. Mater.
,
446–447
, pp.
753
758
.
8.
Fadel
,
A. A.
,
Rosa
,
D.
,
Murça
,
L. B.
,
Fereira
,
J. L. A.
, and
Araujo
,
J. A.
,
2011
, “
Effect of High Mean Tensile Stress on the Fretting Fatigue Life of an Lbis Steel Reinforced Aluminium Conductor
,”
Int. J. Fatigue
,
42
(
4
), pp.
24
34
.
9.
Chang
,
K. C.
,
Yeh
,
J. M.
,
Lai
,
M. C.
,
Peng
,
C. W.
,
Chen
,
Y. T.
, and
Lin
,
C. L.
,
2006
, “
Comparative Studies on the Corrosion Protection Effect of DBSA-Doped Polyaniline Prepared From In Situ Emulsion Polymerization in the Presence of Hydrophilic Na+ -MMT and Organophilic Organo-MMT Clay Platelets
,”
Electrochim. Acta
,
51
(
26
), pp.
5645
5653
.
10.
Bhadra
,
S.
,
Khastgir
,
D.
,
Singha
,
N. K.
, and
Lee
,
J. H.
,
2009
, “
Progress in Preparation, Processing and Applications of Polyaniline
,”
Prog. Polym. Sci.
,
34
(
8
), pp.
783
810
.
11.
Palaniappan
,
S.
, and
John
,
A.
,
2008
, “
Polyaniline Materials by Emulsion Polymerization Pathway
,”
Prog. Polym. Sci.
,
33
(
7
), pp.
732
758
.
12.
Jaymand
,
M.
,
2013
, “
Recent Progress in Chemical Modification of Polyaniline
,”
Prog. Polym. Sci.
,
38
(
9
), pp.
1287
1306
.
13.
Kraljić
,
M.
,
Mandić
,
Z.
, and
Duić
,
L.
,
2003
, “
Inhibition of Steel Corrosion by Polyaniline Coatings
,”
Corros. Sci.
,
45
(
1
), pp.
181
198
.
14.
Cochet
,
M.
,
Buisson
,
J. P.
,
Wéry
,
J.
,
Jonusauskas
,
G.
,
Faulques
,
E.
, and
Lefrant
,
S.
,
2001
, “
A Complete Optical Study of the Conductive Form of Polyaniline: The Emeraldine Salt
,”
Synth. Met.
,
119
(
1–3
), pp.
389
390
.
15.
He
,
Y.
,
Wang
,
J. A.
,
Zhang
,
W.
,
Song
,
J.
,
Pei
,
C.
, and
Chen
,
X.
,
2010
, “
ZnO-Nanowires/PANI Inorganic/Organic Heterostructure Light-Emitting Diode
,”
J. Nanosci. Nanotechnol.
,
10
(
11
), pp.
7254
7257
.
16.
Lee
,
B. H.
,
Back
,
H. C.
,
Park
,
S. H.
, and
Lee
,
K.
,
2009
, “
Flexible Polymer Electronic Devices Using Highly Conductive Polyaniline Electrode
,”
Proc. SPIE-Int. Soc. Opt. Eng.
,
7416
(
4
), pp.
285
300
.
17.
Wang
,
H. L.
,
Macdiarmid
,
A. G.
,
Wang
,
Y. Z.
,
Gebier
,
D. D.
, and
Epstein
,
A. J.
,
1996
, “
Application of Polyaniline (Emeraldine Base, EB) in Polymer Light-Emitting Devices
,”
Synth. Met.
,
78
(
1
), pp.
33
37
.
18.
Jing
,
X.
, and
Wang
,
Y.
,
2004
, “
Preparation of an Epoxy/Polyaniline Composite Coating and Its Passivation Effect on Cold Rolled Steel
,”
Polym. J.
,
36
(
5
), pp.
374
379
.
19.
Zhong
,
L.
,
Zhu
,
H.
,
Hu
,
J.
,
Xiao
,
S.
, and
Gan
,
F.
,
2006
, “
A Passivation Mechanism of Doped Polyaniline on 410 Stainless Steel in Deaerated H2SO4 Solution
,”
Electrochim. Acta
,
51
(
25
), pp.
5494
5501
.
20.
Shabani-Nooshabadi
,
M.
,
Ghoreishi
,
S. M.
,
Jafari
,
Y.
, and
Kashanizadeh
,
N.
,
2014
, “
Electrodeposition of Polyaniline-Montmorrilonite Nanocomposite Coatings on 316L Stainless Steel for Corrosion Prevention
,”
J. Polym. Res.
,
21
(
4
), pp.
1
10
.
21.
Le
,
D. P.
,
Yoo
,
Y. H.
,
Kim
,
J. G.
,
Cho
,
S. M.
, and
Son
,
Y. K.
,
2009
, “
Corrosion Characteristics of Polyaniline-Coated 316L Stainless Steel in Sulphuric Acid Containing Fluoride
,”
Corros. Sci.
,
51
(
2
), pp.
330
338
.
22.
Jadhav
,
R. S.
,
Hundiwale
,
D. G.
, and
Mahulikar
,
P. P.
,
2010
, “
Synthesis of Nano Polyaniline and Poly-O-Anisidine and Applications in Alkyd Paint Formulation to Enhance the Corrosion Resistivity of Mild Steel
,”
J. Coat. Technol. Res.
7
(
7
), pp.
449
454
.
23.
Lu
,
W. K.
,
Elsenbaumer
,
R. L.
, and
Wessling
,
B.
,
1995
, “
Corrosion Protection of Mild Steel by Coatings Containing Polyaniline
,”
Synth. Met.
,
71
(
1–3
), pp.
2163
2166
.
24.
Özyılmaz
,
A. T.
,
Erbil
,
M.
, and
Yazıcı
,
B.
,
2005
, “
The Influence of Polyaniline (PANI) Top Coat on Corrosion Behaviour of Nickel Plated Copper
,”
Appl. Surf. Sci.
,
252
(
5
), pp.
2092
2100
.
25.
Antonijevic
,
M. M.
, and
Petrovic
,
M. B.
,
2008
, “
Copper Corrosion Inhibitors. A Review
,”
Int. J. Electrochem. Sci.
,
3
(
1
), pp.
1
28
.
26.
Epstein
,
A. J.
,
Smallfield
,
J. A. O.
,
Guan
,
H.
, and
Fahlman
,
M.
,
1999
, “
Corrosion Protection of Aluminum and Aluminum Alloys by Polyanilines: A Potentiodynamic and Photoelectron Spectroscopy Study
,”
Synth. Met.
,
102
(
1–3
), pp.
1374
1376
.
27.
Milica
,
M. G.
, and
Branimir
,
N. G.
,
2009
, “
Electrochemical Polymerization and Initial Corrosion Properties of Polyaniline-Benzoate Film on Aluminum
,”
Prog. Org. Coat.
,
65
(
3
), pp.
401
404
.
28.
Sathiyanarayanan
,
S.
,
Azim
,
S. S.
, and
Venkatachari
,
G.
,
2006
, “
Corrosion Resistant Properties of Polyaniline–Acrylic Coating on Magnesium Alloy
,”
Appl. Surf. Sci.
,
253
(
4
), pp.
2113
2117
.
29.
Dominis
,
A. J.
,
Spinks
,
G. M.
, and
Wallace
,
G. G.
,
2003
, “
Comparison of Polyaniline Primers Prepared With Different Dopants for Corrosion Protection of Steel
,”
Prog. Org. Coat.
,
48
(
1
), pp.
43
49
.
30.
Talo
,
A.
,
Forsén
,
O.
, and
Yläsaari
,
S.
,
1999
, “
Corrosion Protective Polyaniline Epoxy Blend Coatings on Mild Steel
,”
Synth. Met.
,
102
(
1–3
), pp.
1394
1395
.
31.
Moraes
,
S. R.
,
Huerta-Vilca
,
D.
, and
Motheo
,
A. J.
,
2004
, “
Characteristics of Polyaniline Synthesized in Phosphate Buffer Solution
,”
Eur. Polym. J.
,
40
(
9
), pp.
2033
2041
.
32.
Tang
,
J.
,
Jing
,
X.
,
Wang
,
B.
, and
Wang
,
F.
,
1988
, “
Infrared Spectra of Soluble Polyaniline
,”
Synth. Met.
,
24
(
3
), pp.
231
238
.
33.
Wang
,
T.
, and
Tan
,
Y. J.
,
2006
, “
Understanding Electrodeposition of Polyaniline Coatings for Corrosion Prevention Applications Using the Wire Beam Electrode Method
,”
Corros. Sci.
,
48
(
8
), pp.
2274
2290
.
34.
Shao
,
Y.
,
Huang
,
H.
,
Zhang
,
T.
,
Meng
,
G.
, and
Wang
,
F.
,
2009
, “
Corrosion Protection of Mg–5Li Alloy With Epoxy Coatings Containing Polyaniline
,”
Corros. Sci.
,
51
(
12
), pp.
2906
2915
.
35.
Wang
,
H. X.
,
Wang
,
H. X.
, and
Xue
,
L.
,
2004
, “
Study of Adsorption of Industrial Oil by Expanded Graphite
,” Carbon Tech.,
23
(
5
), pp.
21
23
.
36.
Cao
,
Z. F.
,
Xia
,
Y. Q.
, and
Ge
,
X. Y.
,
2016
, “
Conductive Capacity and Tribological Properties of Several Carbon Materials in Conductive Greases
,”
Ind. Lubr. Tribol.
,
68
(
5
), pp.
577
585
.
37.
Ge
,
X. Y.
,
Xia
,
Y. Q.
, and
Shu
,
Z. Y.
,
2015
, “
Conductive and Tribological Properties of Lithium-Based Ionic Liquids as Grease Base Oil
,”
Tribol. Trans.
,
58
(
4
), pp.
686
690
.
38.
Ge
,
X. Y.
,
Xia
,
Y. Q.
, and
Feng
,
X.
,
2015
, “
Influence of Carbon Nanotubes on Conductive Capacity and Tribological Characteristics of Poly (Ethylene Glycol-Ran-Propylene Glycol) Monobutyl Ether as Base Oil of Grease
,”
ASME J. Tribol.
,
138
(
1
), p.
011801
.
39.
Fang
,
J.
,
Xu
,
K.
,
Zhu
,
L.
,
Zhou
,
Z.
, and
Tang
,
H.
,
2007
, “
A Study on Mechanism of Corrosion Protection of Polyaniline Coating and Its Failure
,”
Corros. Sci.
,
49
(
11
), pp.
4232
4242
.
40.
Sathiyanarayanan
,
S.
,
Jeyaram
,
R.
,
Muthukrishnan
,
S.
, and
Venkatachari
,
G.
,
2009
, “
Corrosion Protection Mechanism of Polyaniline Blended Organic Coating on Steel
,”
J. Electrochem. Soc.
,
156
(
4
), pp.
C127
C134
.
41.
Chen
,
Y.
,
Wang
,
X. H.
,
Li
,
J.
,
Lu
,
J. L.
, and
Wang
,
F. S.
,
2007
, “
Polyaniline for Corrosion Prevention of Mild Steel Coupled With Copper
,”
Electrochim. Acta
,
52
(
17
), pp.
5392
5399
.
42.
Jiang
,
H.
,
Li
,
J.
, and
Xia
,
G.
,
2003
, “
A Study on Electric Polyaniline Used in Protection and Seal
,”
China Surf. Eng.
,
16
(
3
), pp.
40
43
.
43.
Chen
,
W. X.
,
Li
,
F.
,
Han
,
G.
,
Xia
,
J. B.
,
Wang
,
L. Y.
,
Tu
,
J. P.
, and
Xu
,
Z. D.
,
2003
, “
Tribological Behavior of Carbon-Nanotube-Filled PTFE Composites
,”
Tribol. Lett.
,
15
(
3
), pp.
275
278
.
44.
Zhao
,
Y. B.
,
Zhao
,
Q. L.
,
Zhou
,
J. F.
, and
Zhang
,
Z. J.
,
1999
, “
The Synthesis and Tribological Properties of Polyaniline Microparticles
,”
Chem. Res.
,
10
(
3
), pp.
13
16
.
45.
Cao
,
Z. F.
,
Xia
,
Y. Q.
, and
Chen
,
J. H.
,
2016
, “
Tribological Properties of Vapor Grown Carbon Fibers as Conductive Additive in Grease
,” Tribology,
36
(
2
), pp.
137
144
.
You do not currently have access to this content.