The possibility to reduce the amount of cutting fluids from machining processes is actively studied by the industrialists and researchers. Minimum quantity lubrication (MQL) is a solution toward cutting fluids reduction. This paper investigates the consequences on friction coefficient induced by the use of MQL. A tribometer is used in order to experimentally simulate the local tribological conditions encountered during machining. As the relative sliding speed increases, a lower amount of oil is deposited on the rough surfaces. Depending on the MQL operating conditions and sliding velocities, it is plausible to reach starvation by leaving the real rough contact partly dry. A model computing a starvation percentage by filling an estimated oil amount in a deformed topography correlates with the experimental results.

References

1.
Trent
,
E. M.
, and
Wright
,
P. K.
,
2000
,
Metal Cutting
,
Butterworth-Heinemann
,
Oxford, UK
.
2.
Courbon
,
C.
,
Pusavec
,
F.
,
Dumont
,
F.
,
Rech
,
J.
, and
Kopac
,
J.
,
2013
, “
Tribological Behaviour of Ti6Al4V and Inconel718 Under Dry and Cryogenic Conditions—Application to the Context of Machining With Carbide Tools
,”
Tribol. Int.
,
66
, pp.
72
82
.
3.
Duchosal
,
A.
,
Leroy
,
R.
,
Vecellio
,
L.
,
Louste
,
C.
, and
Ranganathan
,
N.
,
2013
, “
An Experimental Investigation on Oil Mist Characterization Used in MQL Milling Process
,”
Int. J. Adv. Manuf. Technol.
,
66
(
5–8
), pp.
1003
1014
.
4.
Tai
,
B. L.
,
Stephenson
,
D. A.
,
Furness
,
R. J.
, and
Shih
,
A. J.
,
2014
, “
Minimum Quantity Lubrication (MQL) in Automotive Powertrain Machining
,”
Procedia CIRP
,
14
, pp.
523
528
.
5.
Obikawa
,
T.
,
Asano
,
Y.
, and
Kamata
,
Y.
,
2009
, “
Computer Fluid Dynamics Analysis for Efficient Spraying of Oil Mist in Finish-Turning of Inconel 718
,”
Int. J. Mach. Tools Manuf.
,
49
(
1213
), pp.
971
978
.
6.
Biermann
,
D.
, and
Iovkov
,
I.
,
2013
, “
Modeling and Simulation of Heat Input in Deep-Hole Drilling With Twist Drills and MQL
,”
Procedia CIRP
,
8
, pp.
88
93
.
7.
Tawakoli
,
T.
,
Hadad
,
M.
,
Sadeghi
,
M.
,
Daneshi
,
A.
,
Stockert
,
S.
, and
Rasifard
,
A.
,
2009
, “
An Experimental Investigation of the Effects of Workpiece and Grinding Parameters on Minimum Quantity Lubrication—MQL Grinding
,”
Int. J. Mach. Tools Manuf.
,
49
(
1213
), pp.
924
932
.
8.
Tawakoli
,
T.
,
Hadad
,
M.
, and
Sadeghi
,
M.
,
2010
, “
Influence of Oil Mist Parameters on Minimum Quantity Lubrication—MQL Grinding Process
,”
Int. J. Mach. Tools Manuf.
,
50
(
6
), pp.
521
531
.
9.
Hadad
,
M.
, and
Sadeghi
,
B.
,
2012
, “
Thermal Analysis of Minimum Quantity Lubrication—MQL Grinding Process
,”
Int. J. Mach. Tools Manuf.
,
63
, pp.
1
15
.
10.
Liu
,
Z.
,
An
,
Q.
,
Xu
,
J.
,
Chen
,
M.
, and
Han
,
S.
,
2013
, “
Wear Performance of (nc-AlTiN)/(a-Si3N4) Coating and (nc-AlCrN)/(a-Si3N4) Coating in High-Speed Machining of Titanium Alloys Under Dry and Minimum Quantity Lubrication (MQL) Conditions
,”
Wear
,
305
(
12
), pp.
249
259
.
11.
Sarikaya
,
M.
, and
Gullu
,
A.
,
2014
, “
Taguchi Design and Response Surface Methodology Based Analysis of Machining Parameters in CNC Turning Under MQL
,”
J. Cleaner Prod.
,
65
, pp.
604
616
.
12.
Zemzemi
,
F.
,
Bensalem
,
W.
,
Rech
,
J.
,
Dogui
,
A.
, and
Kapsa
,
P.
,
2008
, “
New Tribometer Designed for the Characterisation of the Friction Properties at the Tool/Chip/Workpiece Interfaces in Machining
,”
Tribotest
,
14
(
1
), pp.
11
25
.
13.
Bonnet
,
C.
,
Valiorgue
,
F.
,
Rech
,
J.
,
Claudin
,
C.
,
Hamdi
,
H.
,
Bergheau
,
J.
, and
Gilles
,
P.
,
2008
, “
Identification of a Friction Model Application to the Context of Dry Cutting of an AISI 316l Austenitic Stainless Steel With a TiN Coated Carbide Tool
,”
Int. J. Mach. Tools Manuf.
,
48
(
11
), pp.
1211
1223
.
14.
Faverjon
,
P.
,
Rech
,
J.
, and
Leroy
,
R.
,
2013
, “
Influence of Minimum Quantity Lubrication on Friction Coefficient and Work-Material Adhesion During Machining of Cast Aluminum With Various Cutting Tool Substrates Made of Polycrystalline Diamond, High Speed Steel, and Carbides
,”
ASME J. Tribol.
,
135
(
4
), p.
041602
.
15.
Mondelin
,
A.
,
Claudin
,
C.
,
Rech
,
J.
, and
Dumont
,
F.
,
2011
, “
Effects of Lubrication Mode on Friction and Heat Partition Coefficients at the Tool–Work Material Interface in Machining
,”
Tribol. Trans.
,
54
(
2
), pp.
247
255
.
16.
Zemzemi
,
F.
,
Rech
,
J.
,
Salem
,
W. B.
,
Dogui
,
A.
, and
Kapsa
,
P.
,
2009
, “
Identification of a Friction Model at Tool/Chip/Workpiece Interfaces in Dry Machining of AISI 4142 Treated Steels
,”
J. Mater. Process. Technol.
,
209
(
8
), pp.
3978
3990
.
17.
Park
,
K.-H.
,
Olortegui-Yume
,
J.
,
Yoon
,
M.-C.
, and
Kwon
,
P.
,
2010
, “
A Study on Droplets and Their Distribution for Minimum Quantity Lubrication (MQL)
,”
Int. J. Mach. Tools Manuf.
,
50
(
9
), pp.
824
833
.
18.
Sahlin
,
F.
,
Larsson
,
R.
,
Almqvist
,
A.
,
Lugt
,
P.
, and
Marklund
,
P.
,
2010
, “
A Mixed Lubrication Model Incorporating Measured Surface Topography. Part 1: Theory of Flow Factors
,”
Proc. Inst. Mech. Eng., Part J
,
224
(
4
), pp.
335
351
.
19.
Dimkovski
,
Z.
,
2011
, “
Surfaces of Honed Cylinder Liners
,” Ph.D. thesis, Chalmers University of Technology, Göteborg, Sweden.
20.
Cabanettes
,
F.
,
Claret-Tournier
,
J.
,
Mohlin
,
J.
,
Nilsson
,
P. H.
,
Rosén
,
B. G.
, and
Xiao
,
L.
,
2009
, “
The Evolution of Surface Topography of Injection Cams
,”
Wear
,
266
(
56
), pp.
570
573
.
You do not currently have access to this content.