Abstract

In this study, the effects of metakaolin clay (MK) on the rheological properties, setting time, compressive strength, and toughness of cement grouts with water-cement ratios (w/c) of 0.6 and 1.0 were investigated. Based on the information in the literature, the amount of MK used in various mix designs varied up to 10 % by the weight of cement. The compressive stress–strain behavior of cement grout modified with MK was investigated up to 90 days of curing. The addition of 10 % of MK increased the apparent viscosity of the cement grout from 20 cP to 62 cP and from 13 cP to 44 cP with w/c ratios of 0.6 and 1, respectively. Setting time of cement grout mixes with a w/c ratio of 1.0 had longer initial and final setting times than the grout mixes with a w/c ratio of 0.6. The addition of 10 % MK increased the compressive strength of the cement grouts with w/c ratios of 0.6 and 1 from 8 MPa (1,175 psi) to 30.1 MPa (4,366 psi) and from 2.4 MPa (348 psi) to 17.8 MPa (2,582 psi) after 90 days of curing, respectively. The addition of 10 % MK increased the toughness of the cement grouts with w/c ratios of 0.6 and 1 from 1.42 J·m−3 to 2.27 J·m−3 and from 0.94 J·m−3 to 1.38 J·m−3 after 90 days of curing, respectively. The Vipulanandan pq model was used to predict the changes in stress-stain behavior with curing time. The Vipulanandan rheological model also has a limit on the shear stress were as the other model did not have a limit. Based on the Vipulanandan rheological model, the maximum shear stresses produced by the portland cement grouts with w/c ratios of 0.6 and 1 with 0 MK were 58 Pa and 33 Pa, respectively. The addition of 10 % MK to the Portland cement (PC) grouts increased the maximum shear stresses by 155 % and 136 % for w/c ratios of 0.6 and 1, respectively.

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