While three-dimensional (3D) printing of biological matter is of increasing interest, current linear 3D printing processes lack the efficiency at scale required to mass manufacture products made of biological matter. This paper introduces a device for a newly developed parallel additive manufacturing technology for production of 3D objects, which addresses the need for faster, industrial scale additive manufacturing methods. The technology uses multilayer cryolithography (MLCL) to make biological products faster and in larger quantities by simultaneously printing two-dimensional (2D) layers in parallel and assembling the layers into a 3D structure at an assembly site, instead of sequentially and linearly assembling a 3D object from individual elements as in conventional 3D printing. The technique uses freezing to bind the 2D layers together into a 3D object. This paper describes the basic principles of MLCL and demonstrates the technology with a new device used to manufacture a very simple product that could be used for tissue engineering, as an example. An evaluation of the interlayer bonding shows that a continuous and coherent structure can be made from the assembly of distinct layers using MLCL.
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September 2019
Design Innovation Paper
A Parallel Multiple Layer Cryolithography Device for the Manufacture of Biological Material for Tissue Engineering
Gideon Ukpai,
Gideon Ukpai
Department of Mechanical Engineering,
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue,
Berkeley, CA 94709
e-mail: gideon_ukpai@berkeley.edu
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue,
Berkeley, CA 94709
e-mail: gideon_ukpai@berkeley.edu
1Corresponding author.
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Joseph Sahyoun,
Joseph Sahyoun
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: jsahyoun@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: jsahyoun@berkeley.edu
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Robert Stuart,
Robert Stuart
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: robert_stuart@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: robert_stuart@berkeley.edu
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Sky Wang,
Sky Wang
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: skywang@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: skywang@berkeley.edu
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Zichen Xiao,
Zichen Xiao
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: zichen_xiao@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: zichen_xiao@berkeley.edu
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Boris Rubinsky
Boris Rubinsky
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94709
e-mail: rubinsky@berkeley.edu
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue
,Berkeley, CA 94709
e-mail: rubinsky@berkeley.edu
Search for other works by this author on:
Gideon Ukpai
Department of Mechanical Engineering,
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue,
Berkeley, CA 94709
e-mail: gideon_ukpai@berkeley.edu
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue,
Berkeley, CA 94709
e-mail: gideon_ukpai@berkeley.edu
Joseph Sahyoun
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: jsahyoun@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: jsahyoun@berkeley.edu
Robert Stuart
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: robert_stuart@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: robert_stuart@berkeley.edu
Sky Wang
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: skywang@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: skywang@berkeley.edu
Zichen Xiao
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94720
e-mail: zichen_xiao@berkeley.edu
University of California Berkeley,
Berkeley, CA 94720
e-mail: zichen_xiao@berkeley.edu
Boris Rubinsky
Department of Mechanical Engineering,
University of California Berkeley,
Berkeley, CA 94709
e-mail: rubinsky@berkeley.edu
University of California Berkeley,
6124 Etcheverry Hall, 2521 Hearst Avenue
,Berkeley, CA 94709
e-mail: rubinsky@berkeley.edu
1Corresponding author.
Manuscript received December 18, 2018; final manuscript received February 24, 2019; published online July 15, 2019. Assoc. Editor: Kunal Mitra.
J. Med. Devices. Sep 2019, 13(3): 035001 (8 pages)
Published Online: July 15, 2019
Article history
Received:
December 18, 2018
Revised:
February 24, 2019
Citation
Ukpai, G., Sahyoun, J., Stuart, R., Wang, S., Xiao, Z., and Rubinsky, B. (July 15, 2019). "A Parallel Multiple Layer Cryolithography Device for the Manufacture of Biological Material for Tissue Engineering." ASME. J. Med. Devices. September 2019; 13(3): 035001. https://doi.org/10.1115/1.4043080
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