Recently, there have been numerous research projects on the development of minirotating machines. These machines mostly operate at speeds above the first critical speed and have special levitation systems. Besides, the multiphysical effects become significant in small scale. Therefore, advanced modeling approaches should be developed and innovative experimental rigs with the foregoing requirements should be constructed in order to test the developed techniques. In the current study, the design of an experimental setup for testing the multiphysical effects has been outlined. First, the previously developed multiphysical models (Dikmen, E., van der Hoogt, P., de Boer, A., and Aarts, R., 2010, “Influence of Multiphysical Effects on the Dynamics of High Speed Minirotors—Part I: Theory,” J. Vibr. Acoust., 132, p. 031010; Dikmen, E., van der Hoogt, P., de Boer, A., and Aarts, R., 2010, “Influence of Multiphysical Effects on the Dynamics of High Speed Minirotors—Part II: Results,” J. Vibr. Acoust., 132, p. 031011) for the analysis of small scale rotors are described briefly for background information. Second, an analysis of the effect of the rotor parameters (diameter, length, rotation speed, etc.) on the dynamics of the rotor under multiphysical effects is presented. Afterward the design process which includes the design decisions based on these results, the availability, simplicity, and applicability of each component is presented in detail. Finally, the experimental results have been presented and the efficiency of the design has been evaluated. In summary, the design requirements for an experimental setup for testing multiphysical effects on minirotors have been analyzed. The design procedure and evaluation of the design have been presented.

References

1.
Epstein
,
A.
, 2004, “
Millimeter-Scale, Micro Electro-Mechanical Systems Gas Turbine Engines
”,
ASME J. Eng. Gas Turbines Power
,
126
, pp.
205
226
.
2.
Frechette
,
L. G.
,
Jacobson
,
S.
,
Breuer
,
K.
,
Ehrich
,
F.
,
Ghodssi
,
R.
,
Khanna
,
R.
,
Wong
,
C.
,
Zhang
,
X.
,
Schmidt
,
M. A.
, and
Epstein
,
A.
, 2005, “
High-Speed Microfabricated Silicon Turbomachinery and Fluid Film Bearings
”,
J. Microelectromech. Syst
.,
14
(
1
), pp.
141
152
.
3.
Peirs
,
J.
,
Reynaerts
,
D.
, and
Verplaetsen
,
F.
, 2004, “
A Microturbine for Electric Power Generation
”,
Sens. Actuators, A
,
113
, pp.
86
93
.
4.
Peirs
,
J.
,
Reynaerts
,
D.
, and
Verplaetsen
,
F.
, 2003, “
Development of an Axial Microturbine for a Portable Gas Turbine Generator
”,
J. Micromech. Microeng
.,
13
, pp.
190
195
.
5.
Isomura
,
K.
, and
Tanaka
,
S.
, 2004, “
Development of Micromachine Gas Turbine for Portable Power Generation
”,
JSME Int. J. Ser. B
,
43
(
3
), pp.
459
464
.
6.
Sung
,
T.
,
Han
,
S.
,
Lee
,
J.
, and
Jeong
,
N.
, 2002, “
Designs and Analyses of Flywheel Energy Storage Systems Using High-Tc Superconductor Bearings
”,
Cryogenics
,
42
, pp.
357
362
.
7.
Lee
,
E.
, 2003, “
A Micro HTS Renewable Energy/Attitude Control System for Micro/Nano Satellites
”,
IEEE Trans. Appl. Superconduct
.,
3
(
2
), pp.
2263
2266
.
8.
Zwyssig
,
C.
, and
Kolar
,
J.
, 2006, “
Design Considerations and Experimental Results of a 100 w, 500 000 rpm Electrical Generator
”,
J. Micromech. Microeng
.,
16
, pp.
297
302
.
9.
Zwyssig
,
C.
,
Kolar
,
J.
,
Thaler
,
W.
, and
Vohrer
,
M.
, 2005, “
Design of a 100 w, 500000 rpm Permanent-Magnet Generator for Mesoscale Gas Turbines
”,
IEEE IAS 2005
, pp.
253
260
.
10.
Zwyssig
,
C.
,
Kolar
,
J.
, and
Round
,
S.
, 2006, “
Analytical and Experimental Investigation of a Low Torque, Ultra-High Speed Drive System
”,
IEEE IAS 2006
, pp.
1507
1513
.
11.
Lin
,
R. M.
, and
Wang
,
W. J.
, 2006, “
Structural Dynamics of Microsystems-Current State of Research and future Directions
”,
Mech. Syst. Signal Process
.,
20
, pp.
1015
1043
.
12.
Dikmen
,
E.
, van der
Hoogt
,
P.
, de
Boer
,
A.
, and
Aarts
,
R.
, 2010, “
Influence of Multiphysical Effects on the Dynamics of High Speed Minirotors—Part I: Theory
”,
J. Vibr. Acoust
.,
132
, p.
031010
.
13.
Dikmen
,
E.
, van der
Hoogt
,
P.
, de
Boer
,
A.
, and
Aarts
,
R.
, 2010, “
Influence of Multiphysical Effects on the Dynamics of High Speed Minirotors—Part II: Results
”,
J. Vibr. Acoust
.,
132
, p.
031011
.
14.
Liu
,
L.
, 2005,
Theory for Hydrostatic Gas Journal Bearings for Micro-Electro-Mechanical Systems
, Ph.D. thesis, Massachusetts Institute of Technology, Cambridge, MA.
15.
Teo
,
C.
, 2006,
MEMS Turbomachinery Rotordynamics: Modeling, Design and Testing
, Ph.D. thesis, Massachusetts Institute of Technology, Cambridge, MA.
16.
Waumans
,
T.
,
Vleugels
,
P.
,
Peirs
,
J.
, Al-
Bender
,
F.
, and
Reynaerts
,
D.
, 2006, “
Rotordynamic Behaviour of a Micro-Turbine Rotor on Air Bearings: Modelling Techniques and Experimental Verification
”,
Proceedings of ISMA 2006
,
Leuven
,
Belgium
, pp.
181
197
.
17.
Archer
,
J.
, 1965, “
Consistent Matrix Formulations for Structural Analysis Using Finite Element Techniques
”,
AIAA J.
,
3
(
10
), pp.
1910
1918
.
18.
Genta
,
G.
, 1985, “
Consistent Matrices in Rotor Dynamics
”,
Meccanica
,
20
, pp.
235
248
.
19.
Genta
,
G.
, 2005,
Dynamics of Rotating Systems
,
Springer
,
New York
.
20.
Antunes
,
J.
,
Axisa
,
F.
, and
Grunenwald
,
T.
, 1996, “
Dynamics of Rotors Immersed in Eccentric Annular Flow: Part [1]: Theory
”,
J. Fluids Struct
.,
10
, pp.
897
918
.
21.
Saari
,
J.
, 1995,
Thermal Modeling of High-Speed Induction Machines
,
Electrical Engineering Series, Acta Polytechnica Scandinavica
,
Helsinki, Finland
.
22.
Dikmen
,
E.
, van der
Hoogt
,
P.
, de
Boer
,
A.
, and
Aarts
,
R.
, 2009, “
Thermal Modeling of a Mini Rotor-Stator System
”,
ASME 2009 International Mechanical Engineering Congress, Exposition
,
ASME
.
23.
Vleugels
,
P.
,
Waumans
,
T.
,
Peirs
,
J.
, Al-
Bender
,
F.
, and
Reynaerts
,
D.
, 2006, “
High-Speed Bearings for Micro Gas Turbines: Stability Analysis of Foil Bearings
”,
J. Micromech. Microeng
.,
16
, pp.
282
289
.
24.
Lee
,
Y.
,
Park
,
D.
,
Kim
,
C.
, and
Keun
,
R.
, 2007, “
Rotordynamic Characteristics of a Micro Turbo Generator Supported by Air Foil Bearings
”,
J. Micromech. Microeng
.,
17
, pp.
297
303
.
25.
Tillema
,
H.
, 2003,
Noise Reduction of Rotating Machinery by Viscoelastic Bearing Supports
, Ph.D. thesis, University of Twente, The Netherlands.
26.
Grunenwald
,
T.
,
Axisa
,
F.
,
Bennett
,
G.
, and
Antunes
,
J.
, 1996, “
Dynamics of Rotors Immersed in Eccentric Annular Flow: Part [2]: Experiments
”,
J. Fluids Struct
.,
10
, pp.
919
944
.
You do not currently have access to this content.