The design process of product variants involves complicated task planning that needs to leverage a number of design activities and resources. A comprehensive product variant design process model is imperative for capturing the semantics underlying product variants and subsequently supporting design process planning decisions. This paper applies timed colored Petri nets (TCPN) to model various elements of the product variant design process. The TCPN model performs as a generic design process platform from which alternative configurations of process plans can be derived and further converted to discrete-event simulation models for evaluation. A case study of car dashboard family design demonstrates that the TCPN design process model can effectively represent the elements of multiple design processes and support design task planning while leveraging design activities and resource allocation at the entire product family level.

1.
Meyer
,
M.
, and
Utterback
,
J.
, 1993, “
The Product Family and the Dynamics of Core Capability
,”
Sloan Manage. Rev.
0019-848X,
34
(
3
), pp.
29
47
.
2.
Sundgren
,
N.
, 1999, “
Introducing Interface Management in Product Family Development
,”
J. Prod. Innovation Manage.
0737-6782,
16
(
1
), pp.
40
51
.
3.
Sawhney
,
M. S.
, 1998, “
Leveraged High-Variety Strategies: From Portfolio Thinking to Platform Thinking
,”
J. Acad. Mark. Sci.
0092-0703,
26
(
1
), pp.
54
61
.
4.
Jiao
,
J. (Roger)
,
Simpson
,
T. W.
, and
Siddique
,
Z.
, 2007, “
Product Family Design and Platform-Based Product Development: A State-of-the-Art Review
,”
J. Intell. Manuf.
0956-5515,
18
(
1
), pp.
5
29
.
5.
Kusiak
,
A.
, and
Wang
,
J.
, 1993, “
Efficient Organizing of Design Activities
,”
Int. J. Prod. Res.
0020-7543,
31
(
4
), pp.
753
769
.
6.
Meier
,
C.
,
Yassine
,
A. A.
, and
Browning
,
T. R.
, 2007, “
Design Process Sequencing With Competent Genetic Algorithms
,”
ASME J. Mech. Des.
0161-8458,
129
(
6
), pp.
566
585
.
7.
Jiang
,
P.
,
Shao
,
X.
,
Qiu
,
H.
, and
Li
,
P.
, 2008, “
Interoperability of Cross-Organizational Workflows Based on Process-View for Collaborative Product Development
,”
Concurr. Eng. Res. Appl.
1063-293X,
16
(
1
), pp.
73
87
.
8.
Kang
,
C. M.
, and
Hong
,
Y. S.
, 2009, “
Evaluation of Acceleration Effect of Dynamic Sequencing of Design Process in a Multi-Project Environment
,”
ASME J. Mech. Des.
0161-8458,
131
(
3
), p.
021008
.
9.
Park
,
H.
, and
Cutkosky
,
M. R.
, 1999, “
Framework for Modeling Dependencies in Collaborative Engineering Processes
,”
Res. Eng. Des.
0934-9839,
11
(
2
), pp.
84
102
.
10.
Kao
,
H. P.
,
Wang
,
W.
,
Dong
,
J.
, and
Ku
,
K. C.
, 2006, “
An Event-Driven Approach With Makespan/Cost Tradeoff Analysis for Project Portfolio Scheduling
,”
Comput. Ind.
,
57
(
5
), pp.
379
397
. 0166-3615
11.
Jiao
,
J.
,
Tseng
,
M. M.
,
Ma
,
Q.
, and
Zou
,
Y.
, 2000, “
Generic Bill of Materials and Operations for High-Variety Production Management
,”
Concurr. Eng. Res. Appl.
1063-293X,
8
(
4
), pp.
297
322
.
12.
Khajavirad
,
A.
, and
Michalek
,
J. J.
, 2009, “
A Decomposed Gradient-Based Approach for Generalized Platform Selection and Variant Design in Product Family Optimization
,”
ASME J. Mech. Des.
0161-8458,
130
(
7
), p.
071101
.
13.
Klastorin
,
T. D.
, 2003,
Project Management: Tools and Trade-Offs
,
Wiley
,
New York
.
14.
Wiest
,
J.
, and
Levy
,
F.
, 1977,
A Management Guide to PERT/CPM
,
Prentice-Hall
,
Englewood Cliffs, NJ
.
15.
Ross
,
D.
, 1977, “
Structured Analysis (SA): A Language for Communicating Ideas
,”
IEEE Trans. Software Eng.
0098-5589,
SE-3
(
1
), pp.
16
31
.
16.
Mayer
,
R. J.
,
Menzel
,
C. P.
,
Painter
,
M. K.
,
deWitte
,
P. S.
,
Blinn
,
T.
, and
Perakath
,
B.
, 1995,
Information Integration for Concurrent Engineering (IICE): IDEF3 Process Description Capture Method Report
,
Knowledge Based Systems Inc.
,
College Station, TX
.
17.
Liu
,
L. C.
, and
Horowitz
,
E.
, 1989, “
A Formal Model for Software Project Management
,”
IEEE Trans. Software Eng.
0098-5589,
15
(
10
), pp.
1280
1293
.
18.
Steward
,
D. V.
, 1981, “
The Design Structure System: A Method for Managing the Design of Complex System
,”
IEEE Trans. Eng. Manage.
0018-9391,
28
(
3
), pp.
71
74
.
19.
Kumar
,
A. V. K.
, and
Ganesh
,
L. S.
, 1998, “
Use of Petri Nets for Resource Allocation
,”
IEEE Trans. Eng. Manage.
0018-9391,
45
(
1
), pp.
49
56
.
20.
Van der Aalst
,
W. M. P.
, and
Van Hee
,
K. M.
, 1996, “
Business Process Redesign: A Petri-Net-Based Approach
,”
Comput. Ind.
,
29
(
1–2
), pp.
15
26
. 0166-3615
21.
Raposo
,
A. B.
,
Magalhaes
,
L. P.
, and
Ricarte
,
I. L. M.
, 2000, “
Petri Nets Based Coordination Mechanisms for Multi-Workflow Environments
,”
Comput. Sys. Sci. Eng.
,
15
(
5
), pp.
315
326
.
22.
Meredith
,
J. R.
, and
Mantel
,
S. J.
, 2003,
Project Management: A Managerial Approach
, 5th ed.,
Wiley
,
New York
.
23.
Xu
,
Q.
, and
Jiao
,
J.
, 2009, “
Design Project Modularization for Product Families
,”
ASME J. Mech. Des.
0161-8458, to be published.
24.
Seol
,
H.
,
Kim
,
C.
,
Lee
,
C.
, and
Park
,
Y.
, 2007, “
Design Process Modularization: Concept and Algorithm
,”
Concurr. Eng. Res. Appl.
1063-293X,
15
(
2
), pp.
175
186
.
25.
Gradišar
,
D.
, and
Mušič
,
G.
, 2007, “
Production-Process Modeling Based on Production-Management Data: A Petri-Net Approach
,”
Int. J. Comput. Integr. Manuf.
0951-192X,
20
(
8
), pp.
794
810
.
26.
Murata
,
T.
, 1989, “
Petri Nets: Properties, Analysis and Applications
,”
Proc. IEEE
0018-9219,
77
(
4
), pp.
541
580
.
You do not currently have access to this content.