In recent years, power transmission gears for vehicles run at higher speeds and loads and are accompanied by very high surface temperatures. Under such a high surface temperature condition, the surface strength cannot be evaluated correctly only by the use of Hertzian stress. This research attempts to introduce a new surface strength evaluation method considering the surface temperature rise. First, the surface temperatures of rollers under different rolling and sliding conditions are measured using a thermocouple. The effects of load P, mean tangential velocity Vm and sliding velocity Vs on surface temperature are investigated and analyzed. Then, an experimental equation is presented which shows the linear relationship between surface temperature and GRP0.86Vs1.31Vm0.83 value. Based on the comparisons between calculated and measured tooth surface temperatures, this equation is confirmed applicable to gear tooth surface temperature evaluation as well. A surface temperature index is proposed for surface strength evaluation. The relationship between the surface temperature index and the number of load cycles of the rollers is investigated. The results indicate the possibility to evaluate the surface strength based on the surface temperature.

1.
Watanabe, Y., Narita, N., Umegaki, S., and Mishima, Y., 1998, “Rolling Contact Fatigue Strength of Carbo-Nitrided and Shot-Peened Chromium Alloy Steel,” Heat Treating Proceedings of the 18th Conference, pp. 401–407.
2.
Yamanaka, M., Kishi, K., Inoue, K., Kato, M., Masuyama, T., Morikawa, K., and Nagahara, M., 2000, “Evaluation of Pitting Life of Carburized Gears Lubricated by ATF and Traction Oil,” Proc. of the 8th International Power Transmission and Gearing Conference, DETC2000/PTG-14374.
3.
Castellani, G., 1992, Dudley’s Gear Handbook, Dennis P. Townsend, Ed., Second Edition, McGraw-Hill, pp. 11.1–11.61.
4.
Nakanishi
,
T.
,
Ariura
,
Y.
, and
Ueno
,
T.
,
1983
,
Science of Machine (in Japanese)
,
35
(
10
), pp.
1151
1156
.
5.
Terekhov, A. S., 1991, “Basic Problems of Heat Calculation of Gear Reducers,” Jap. Soc. Mech. Engnrs International Conference on Motion and Power Transmissions, pp. 490–495.
6.
Morikawa, K., Maruyama, N., Hitomi, T., Deng, G., and Kato, M., 1993, “Effect of Tooth Surface Roughness and Dimension on Tooth Surface Temperature,” Proc. of the 70th JSME Spring Annual Meeting (in Japanese), Vol. 930-9, pp. 482–484.
7.
Blok, H., 1973, “Theoretical Study on Temperature Rise at Surface of Actual Contact under Oiliness Lubrication Conditions,” Proc. Gen. Disc. Lubrc. IME, London, Vol. 2, pp. 225–235.
8.
Winter, H., Hohn, B.-R., Michaelis, K., and Kagerer, E., 1991, “Measurement of Pressure, Temperature and Film Thicknesses in Disk and Gear Contacts,” Proc. Of Int. Conf. On Motion and Power Transmission, Japan, pp. 1038–1042.
9.
Yokoyama
,
M.
,
Ishikawa
,
J.
, and
Hayashi
,
K.
,
1971
, “
Measurement of Surface Temperature on Gear Teeth by Dynamic Thermocouple Method
,”
Journal of Japan Society of Lubrication Engineers (in Japanese)
,
16
(
7
), pp.
475
485
.
10.
Olver
,
A. V.
,
1991
, “
Testing Transmission Lubricants: the Importance of Thermal Response
,”
Proc. Inst. Mech. Eng.
,
205
, pp.
35
44
.
11.
Mizutani, H., Ishikawa, Y., and Townsend, D. P., 1989, “Effects of Lubrication on the Performance of High Speed Spur Gears,” Proc. 1989’s Int. Transmission and Gearing Conference, Chicago, pp. 327–334.
12.
Deng
,
G.
,
Maruyama
,
N.
,
Morikawa
,
K.
,
Hitomi
,
T.
, and
Kato
,
M.
,
1994
, “
Measurement of Surface Temperature of Spur Gear Teeth by Thermocouples
,”
Trans. Jpn. Soc. Mech. Eng., Ser. C, (in Japanese)
60
(
570
), pp.
311
315
.
13.
Deng
,
G.
,
Kato
,
M.
,
Maruyama
,
N.
,
Morikawa
,
K
, and
Hitomi
,
N.
,
1995
, “
Initial Temperature Evaluation for Flash Temperature Index of Gear Tooth
,”
ASME J. Tribol.
,
117
(
7
), pp.
476
481
.
14.
Kubo
,
A.
,
Nonaka
,
T.
,
Iwai
,
R.
,
Fujitsu
,
T.
, and
Yabe
,
H.
,
1983
,
Trans. Jpn. Soc. Mech. Eng., Ser. C, (in Japanese)
49
(
448
), pp.
2180
2189
.
15.
Obata
,
F.
,
Fujita
,
K.
,
Fujii
,
M.
, and
Matsuo
,
K.
,
1986
,
Trans. Jpn. Soc. Mech. Eng., Ser. C, (in Japanese)
52
(
473
), pp.
122
129
.
16.
Cameron
,
A.
,
Gordon
,
A. N.
, and
Symm
,
G. T.
,
1965
, “
Contact Temperature in Rolling/Sliding Surface
,”
Proc. R. Soc. London, Ser. A
,
286
,
45
45
.
17.
O’Donoghue
,
J. P.
, and
Cameron
,
A.
,
1966
, “
Friction and Temperature in Rolling Sliding Contacts
,”
ASLE Trans.
,
9
, pp.
186
194
.
18.
Kos
,
M.
,
1973
, “
Uber die Fressverschlaiss-Tragfahigheti von Strirnzahnrader bei kleinen Geschwindigkeit
,”
Konstruktion
,
25
, p.
471
471
.
19.
Tobe
,
T.
, and
Kato
,
M.
,
1974
, “
A Study on Flash Temperatures on the Spur Gear Teeth
,”
ASME J. Eng. Ind.
,
2
, pp.
78
84
.
20.
Nadano
,
H.
,
1984
,
Science of Machine (in Japanese)
,
36
(
8
), pp.
926
930
.
21.
Obata
,
F.
,
Fujita
,
K.
, and
Fujii
,
M.
,
1986
, “
Temperataure Rise of a Spur Gear Tooth Due to Repeated Moving Heat Source
,”
Trans. Jpn. Soc. Mech. Eng., Ser. C, (in Japanese)
52
(
476
), pp.
1387
1393
.
22.
Naruse
,
C.
,
1986
,
Science of Machine (in Japanese)
,
38
(
11
), pp.
1293
1297
.
23.
JSME, 1991, Design Data for Fatigue Strength of Gear (in Japanese), pp. 74–84.
24.
Kannel, J. W., Zugaro, F. F., and Dow, T. A., 1977, “A Method of Measuring Surface Temperature between Rolling/Sliding Steel Cylinders,” ASME Paper, 77-Lub-1.
25.
Benedict, G. H., and Kelley, B. W., 1967, “Friction of Gear Teeth,” Gear Design and Application, McGraw Hill, p. 246.
26.
Benedict
,
G. H.
, and
Kelley
,
B. W.
,
1961
, “
Instantaneous Coefficients of Gear Tooth Friction
,”
ASLE Trans.
,
4
, p.
59
59
.
27.
Leach
,
E. F.
, and
Kelley
,
B. W.
,
1965
, “
Temperature—The Key to Lubricant Capacity
,”
ASLE Trans.
,
8
, p.
271
271
.
28.
Michaelis, K., 1973, “Die mittlere Obereflachentemperatur als Kriterium fu¨r die Fresstragfahigkeit,” Fressen an Zahnradern, FZG-Col. loquium, 31.
29.
Nakamura, Y., Taki, T., and Fujita, K., 1994, “Forms and Mechanisms of Carbonized Steel Rollers Under Rolling-Sliding Contact Failure,” MPT’94 Symposium on Motion and Power Transmissions (in Japanese), Vol. 940-58, pp. 29–31.
30.
Suzuki, T., Ogawa, K., Hotta, S., and Yokokawa, M., 1997, “Influence of Sliding Conditions on Pitting Fatigue Strength of Carburized Steel,” JSME Centennial Grand Congress (IMPT-100) (in Japanese), Vol. 97-14, pp. 181–185.
31.
Ariura, Y., Nakanishi, T., Ogiya, Y., and Akashi, K., 1987, Preprint of Jpn. Soc. Mech. Eng. (in Japanese), Vol. 878-3, pp. 62–63.
32.
Deng
,
G.
,
Yamanaka
,
M.
,
Yamamoto
,
R.
,
Ono
,
N.
,
Kato
,
M.
, and
Inoue
,
K.
,
1999
, “
Contact Fatigue and Strength Evaluation of Traction Drive Rollers
,”
Trans. Jpn. Soc. Mech. Eng., Ser. C, (in Japanese)
65
(
635
), pp.
2880
2885
.
You do not currently have access to this content.