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Journal Articles

Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ®

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Jaivindra Singh, Ana Rovisco, Hunter Taylor, Jorge Mireles, Jesus Rivas, J. P. Oliveira, Ryan Wicker
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061009.
Paper No: MANU-24-1620
https://doi.org/10.1115/1.4067823
Published Online: March 11, 2025
View Articletitled, Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ®
Open the PDF for Role of Particle Size Distribution on Microstructure, Defects, and Mechanical Properties in Laser-Based Powder Bed Fusion of Scalmalloy ® in another window
Topics: Cooling, Cracking (Materials), Feedstock, Fracture (Materials), Fracture (Process), Lasers, Mechanical properties, Particle size, Porosity, Selective laser melting
Journal Articles

In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

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Benjamin D. Bevans, Alex Riensche, Antonio Carrington, Jr., Kaustubh Deshmukh, Mihir Darji, Yuri Plotnikov, John Sions, Kyle Snyder, Derek Hass, Prahalada Rao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061010.
Paper No: MANU-24-1649
https://doi.org/10.1115/1.4067848
Published Online: March 11, 2025
View Articletitled, In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors
Open the PDF for In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors in another window
Topics: Acoustic emissions, Additive manufacturing, Failure, Finishes, Heat, Imaging, Laser powder bed fusion, Lasers, Sensors, Signals
Journal Articles

Determining the Parameters of Gurson–Tvergaard–Needleman Model for Predicting the Failure of Wrought and Fused Filament Fabricated 17-4 PH Stainless Steel

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Bita Porrang, Muhammad Asim Ghaffar, Ali Hosseini
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2025, 147(5): 051010.
Paper No: MANU-24-1485
https://doi.org/10.1115/1.4067615
Published Online: January 29, 2025
View Articletitled, Determining the Parameters of Gurson–Tvergaard–Needleman Model for Predicting the Failure of Wrought and Fused Filament Fabricated 17-4 PH Stainless Steel
Open the PDF for Determining the Parameters of Gurson–Tvergaard–Needleman Model for Predicting the Failure of Wrought and Fused Filament Fabricated 17-4 PH Stainless Steel in another window
Topics: Failure, Metals, Nucleation (Physics), Stainless steel, Density, Porosity, Additive manufacturing, Finite element model, Errors, Finite element analysis
Journal Articles

Powder Compaction Characteristics and Modeling of Calendering Process for Powder-Based Solvent-Free Manufacturing of Electrodes for Lithium-Ion Batteries

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Xiangtao Gong, Zhongjia Gao, Kai Jen Wu, Jinzhao Fu, Yan Wang, Heng Pan
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2025, 147(4): 041006.
Paper No: MANU-24-1388
https://doi.org/10.1115/1.4066975
Published Online: December 9, 2024
View Articletitled, Powder Compaction Characteristics and Modeling of Calendering Process for Powder-Based Solvent-Free Manufacturing of Electrodes for Lithium-Ion Batteries
Open the PDF for Powder Compaction Characteristics and Modeling of Calendering Process for Powder-Based Solvent-Free Manufacturing of Electrodes for Lithium-Ion Batteries in another window
Topics: Compacting, Compression, Density, Electrodes, Lithium-ion batteries, Manufacturing, Modeling, Porosity, Pressure, Rheology
Journal Articles

Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing

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Miguel Hoffmann, Jiahui Ye, Alaa Elwany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121006.
Paper No: MANU-24-1295
https://doi.org/10.1115/1.4067144
Published Online: December 5, 2024
View Articletitled, Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing
Open the PDF for Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing in another window
Topics: Additive manufacturing, Density, Lasers, Porosity, Mass spectrometry, Inks, Melting, Extruding, Dimensions, Metals
Includes: Supplementary data
Journal Articles

Effect of Microgravity on the Metal Droplet Transfer and Bead Characteristics in the Directed Energy Deposition-Arc Process

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A. Adhithya Plato Sidharth, P. Niketh, M. Venkateshwaran, Murugaiyan Amirthalingam, Sathyan Subbiah
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121003.
Paper No: MANU-24-1423
https://doi.org/10.1115/1.4066669
Published Online: October 14, 2024
View Articletitled, Effect of Microgravity on the Metal Droplet Transfer and Bead Characteristics in the Directed Energy Deposition-Arc Process
Open the PDF for Effect of Microgravity on the Metal Droplet Transfer and Bead Characteristics in the Directed Energy Deposition-Arc Process in another window
Topics: Drops, Gravity (Force), Metals, Microhardness, Porosity, Welding, Gas metal arc welding, Geometry, Surface tension
Journal Articles

Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing

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M. Faisal Riyad, Pu Han, Shams Torabnia, Keng Hsu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2025, 147(2): 021001.
Paper No: MANU-24-1381
https://doi.org/10.1115/1.4066334
Published Online: October 4, 2024
View Articletitled, Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing
Open the PDF for Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing in another window
Topics: Acoustics, Additive manufacturing, Energy efficiency, Feedstock, Metal powders, Metals, Particulate matter, Porosity, Recycling, Temperature
Includes: Supplementary data
Journal Articles

Sacrificial Powder Pressure Control for Infiltration of Microscale Binder Jet Printed Metal Parts

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Henry D. Davis, James G. Harkness, Isa M. Kohls, Brian D. Jensen, Richard Vanfleet, Nathan B. Crane, Robert C. Davis
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2024, 146(5): 051002.
Paper No: MANU-23-1526
https://doi.org/10.1115/1.4064628
Published Online: February 26, 2024
View Articletitled, Sacrificial Powder Pressure Control for Infiltration of Microscale Binder Jet Printed Metal Parts
Open the PDF for Sacrificial Powder Pressure Control for Infiltration of Microscale Binder Jet Printed Metal Parts in another window
Topics: Binders (Materials), Bronze, Design, Metals, Microchannels, Microscale devices, Pressure, Pressure control, Reservoirs, Sintering
Includes: Supplementary data
Journal Articles

Understanding the Effects of Process Conditions on Thermal–Defect Relationship: A Transfer Machine Learning Approach

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Ayantha Senanayaka, Wenmeng Tian, T. C. Falls, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071010.
Paper No: MANU-22-1225
https://doi.org/10.1115/1.4057052
Published Online: March 28, 2023
View Articletitled, Understanding the Effects of Process Conditions on Thermal–Defect Relationship: A Transfer Machine Learning Approach
Open the PDF for Understanding the Effects of Process Conditions on Thermal–Defect Relationship: A Transfer Machine Learning Approach in another window
Topics: Additive manufacturing, Porosity
Journal Articles

A Hybrid Deep Generative Network for Pore Morphology Prediction in Metal Additive Manufacturing

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Zheren Song, Xinming Wang, Yuanyuan Gao, Junbo Son, Jianguo Wu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071005.
Paper No: MANU-22-1658
https://doi.org/10.1115/1.4057012
Published Online: March 15, 2023
View Articletitled, A Hybrid Deep Generative Network for Pore Morphology Prediction in Metal Additive Manufacturing
Open the PDF for A Hybrid Deep Generative Network for Pore Morphology Prediction in Metal Additive Manufacturing in another window
Topics: Additive manufacturing, Errors, Metals, Modeling, Porosity, Testing, Encryption, Regression models, Manufacturing, Lasers
Journal Articles

Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing

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Christian Zamiela, Zhipeng Jiang, Ryan Stokes, Zhenhua Tian, Anton Netchaev, Charles Dickerson, Wenmeng Tian, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061009.
Paper No: MANU-22-1240
https://doi.org/10.1115/1.4056873
Published Online: March 14, 2023
View Articletitled, Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing
Open the PDF for Deep Multi-Modal U-Net Fusion Methodology of Thermal and Ultrasonic Images for Porosity Detection in Additive Manufacturing in another window
Topics: Porosity, Sensors, Metals, Additive manufacturing, Manufacturing, Pyrometers, Image segmentation
Journal Articles

Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design

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Yash Parikh, Mathew Kuttolamadom
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061008.
Paper No: MANU-22-1555
https://doi.org/10.1115/1.4056825
Published Online: February 20, 2023
View Articletitled, Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design
Open the PDF for Property-Graded Stainless Steel 316L by Selective Laser Melting: Characterization & Design in another window
Topics: Density, Design, Lasers, Mechanical properties, Melting, Porosity, Stainless steel, Additive manufacturing, Grain size
Journal Articles

Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy

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Mohammad Saleh Kenevisi, Feng Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. May 2023, 145(5): 054501.
Paper No: MANU-20-1636
https://doi.org/10.1115/1.4056665
Published Online: January 30, 2023
View Articletitled, Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy
Open the PDF for Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy in another window
Topics: Cathode ray oscilloscopes, Density, Electron beams, Melting, Porosity, Additive manufacturing, Particulate matter, Fracture (Materials), Aluminum alloys, Mechanical properties
Journal Articles

A Novel, Image-Based Method for Characterization of the Porosity of Additively Manufactured Bone Scaffolds With Complex Microstructures

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Yousef Abdelgaber, Cole Klemstine, Roozbeh (Ross) Salary
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2023, 145(4): 041008.
Paper No: MANU-22-1309
https://doi.org/10.1115/1.4056434
Published Online: January 19, 2023
View Articletitled, A Novel, Image-Based Method for Characterization of the Porosity of Additively Manufactured Bone Scaffolds With Complex Microstructures
Open the PDF for A Novel, Image-Based Method for Characterization of the Porosity of Additively Manufactured Bone Scaffolds With Complex Microstructures in another window
Topics: Additive manufacturing, Algorithms, Bone, Porosity, Manufacturing, Noise (Sound), Geometry, Errors
Journal Articles

Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid

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Yeowon Yoon, Yang Xu, Yong Chen
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011010.
Paper No: MANU-22-1340
https://doi.org/10.1115/1.4055893
Published Online: December 1, 2022
View Articletitled, Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid
Open the PDF for Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid in another window
Topics: Additive manufacturing, Drops, Printing, Manufacturing, Stereolithography, Porosity, Water
Journal Articles

Binder Jetting and Infiltration of Metal Matrix Nanocomposites

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Quinton Porter, Zhijian Pei, Chao Ma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. July 2022, 144(7): 074502.
Paper No: MANU-21-1464
https://doi.org/10.1115/1.4053156
Published Online: February 10, 2022
View Articletitled, Binder Jetting and Infiltration of Metal Matrix Nanocomposites
Open the PDF for Binder Jetting and Infiltration of Metal Matrix Nanocomposites in another window
Topics: Binders (Materials), Density, Metals, Nanocomposites, Sintering, Porosity, Compacting
Journal Articles

A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys

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Mohammad Uddin, Remi Santifoller, Colin Hall, Thomas Schlaefer
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071003.
Paper No: MANU-21-1275
https://doi.org/10.1115/1.4052929
Published Online: December 6, 2021
View Articletitled, A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys
Open the PDF for A Grinding-Burnishing Approach to Enhancing Surface Integrity, Tribological, and Corrosion Behavior of Laser-Cladded AISI 431 Alloys in another window
Topics: Alloys, Cladding systems (Building), Corrosion, Corrosion resistance, Grinding, Lasers, Microhardness, Porosity, Wear, Deformation
Journal Articles

Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass

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S. N. Grigoriev, R. S. Khmyrov, M. A. Gridnev, T. V. Tarasova, A. V. Gusarov
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. June 2022, 144(6): 064503.
Paper No: MANU-21-1294
https://doi.org/10.1115/1.4052840
Published Online: December 3, 2021
View Articletitled, Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass
Open the PDF for Optimizing the Process Parameters for Additive Manufacturing of Glass Components by Selective Laser Melting: Soda-Lime Glass Versus Quartz Glass in another window
Topics: Additive manufacturing, Glass, Lasers, Quartz, Temperature, Melting, Porosity
Journal Articles

Additive Manufacturing of Porous Ceramics With Foaming Agent

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Zipeng Guo, Lu An, Sushil Lakshmanan, Jason N. Armstrong, Shenqiang Ren, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021010.
Paper No: MANU-21-1314
https://doi.org/10.1115/1.4051828
Published Online: August 5, 2021
View Articletitled, Additive Manufacturing of Porous Ceramics With Foaming Agent
Open the PDF for Additive Manufacturing of Porous Ceramics With Foaming Agent in another window
Topics: Additive manufacturing, Ceramics, Inks, Porosity, Pressure, Printing, Drying, Thermal conductivity
Journal Articles

Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data

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Yuanyuan Gao, Xiaohu Huang, Chao Wang, Jianguo Wu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021002.
Paper No: MANU-21-1122
https://doi.org/10.1115/1.4051625
Published Online: July 20, 2021
View Articletitled, Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data
Open the PDF for Estimating Size and Number Density of Three-Dimensional Particles Using Truncated Cross-Sectional Data in another window
Topics: Density, Metals, Particulate matter, Algorithms, Additive manufacturing, Nanocomposites, Log normal distribution, Porosity, Simulation