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Journal Articles

Physics-Informed Machine Learning for Failure Mode Proportion Prediction (PIFMP) in Composite Adhesive Joints

Open Access
Accepted Manuscript
Yi-Wei Lu, Yifeng Wang, Xinchao Liu, Chuck Zhang, Chia-Yu Hsu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-25-1086
https://doi.org/10.1115/1.4068789
Published Online: May 29, 2025
View Articletitled, Physics-Informed Machine Learning for Failure Mode Proportion Prediction (PIFMP) in Composite Adhesive Joints
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Topics: Adhesive joints, Composite materials, Failure mechanisms, Machine learning, Modeling, Physics, Simulation, Finite element analysis, Adhesives, Failure
Journal Articles

In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

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Benjamin D. Bevans, Alex Riensche, Antonio Carrington, Jr., Kaustubh Deshmukh, Mihir Darji, Yuri Plotnikov, John Sions, Kyle Snyder, Derek Hass, Prahalada Rao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2025, 147(6): 061010.
Paper No: MANU-24-1649
https://doi.org/10.1115/1.4067848
Published Online: March 11, 2025
View Articletitled, In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors
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Topics: Acoustic emissions, Additive manufacturing, Failure, Finishes, Heat, Imaging, Laser powder bed fusion, Lasers, Sensors, Signals
Journal Articles

Determining the Parameters of Gurson–Tvergaard–Needleman Model for Predicting the Failure of Wrought and Fused Filament Fabricated 17-4 PH Stainless Steel

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Bita Porrang, Muhammad Asim Ghaffar, Ali Hosseini
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2025, 147(5): 051010.
Paper No: MANU-24-1485
https://doi.org/10.1115/1.4067615
Published Online: January 29, 2025
View Articletitled, Determining the Parameters of Gurson–Tvergaard–Needleman Model for Predicting the Failure of Wrought and Fused Filament Fabricated 17-4 PH Stainless Steel
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Topics: Failure, Metals, Nucleation (Physics), Stainless steel, Density, Porosity, Additive manufacturing, Finite element model, Errors, Finite element analysis
Journal Articles

Effects of Failure Criteria on Quantitatively Determining the Machining Mechanics for CFRP With Different Tool Rake Angles

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Chunlei Song, Xiaoliang Jin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091006.
Paper No: MANU-24-1009
https://doi.org/10.1115/1.4065726
Published Online: July 5, 2024
View Articletitled, Effects of Failure Criteria on Quantitatively Determining the Machining Mechanics for CFRP With Different Tool Rake Angles
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Topics: Cutting, Failure, Fibers, Machining, Carbon reinforced plastics
Journal Articles

Cryogenic Failure Behaviors of Al–Mg–Si Alloy Tubes in Bulging Process

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Xiaobo Fan, Xugang Wang, Xianshuo Chen, Shijian Yuan
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061001.
Paper No: MANU-23-1572
https://doi.org/10.1115/1.4064691
Published Online: April 9, 2024
View Articletitled, Cryogenic Failure Behaviors of Al–Mg–Si Alloy Tubes in Bulging Process
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Topics: Failure, Fracture (Materials), Fracture (Process), Stress, Temperature, Silicon alloys, Failure mechanisms, Deformation
Journal Articles

Behavior and Large-Scale Modeling of Multi-Sheet Aluminum Connections With Self-Piercing Rivets

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Victor André, Miguel Costas, Magnus Langseth, David Morin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101010.
Paper No: MANU-23-1029
https://doi.org/10.1115/1.4062859
Published Online: July 25, 2023
View Articletitled, Behavior and Large-Scale Modeling of Multi-Sheet Aluminum Connections With Self-Piercing Rivets
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Topics: Calibration, Modeling, Rivets, Failure, Simulation, Stress
Journal Articles

Frictional Damage Mechanism for Matrix Failure in Cutting Unidirectional CFRP

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Chunlei Song, Xiaoliang Jin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061005.
Paper No: MANU-22-1590
https://doi.org/10.1115/1.4056751
Published Online: February 13, 2023
View Articletitled, Frictional Damage Mechanism for Matrix Failure in Cutting Unidirectional CFRP
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Topics: Carbon reinforced plastics, Cutting, Damage, Failure, Fibers, Friction, Compression, Stress, Fracture (Materials)
Journal Articles

A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel

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Shiping Zhang, Ali Ghatei-Kalashami, Abdelbaset R. H. Midawi, Norman Y. Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081006.
Paper No: MANU-21-1547
https://doi.org/10.1115/1.4053730
Published Online: February 16, 2022
View Articletitled, A Comparison Between Hardness-Scaling and Ball-Indentation Techniques on Predicting Stress/Strain Distribution and Failure Behavior of Resistance Spot Welded Advanced High Strength Steel
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Topics: Failure, Finite element analysis, Heat, High strength steel, Modeling, Stress, Stress-strain curves, Welding, Base metals, Mechanical properties
Journal Articles

Experimental Investigation of the Mechanical Clinching Process of Al5052-H32/Polyoxymethylene Hybrid Structure

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Yawen Ouyang, Chao Chen, Xiaoqiang Ren
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081008.
Paper No: MANU-22-1006
https://doi.org/10.1115/1.4053732
Published Online: February 16, 2022
View Articletitled, Experimental Investigation of the Mechanical Clinching Process of Al5052-H32/Polyoxymethylene Hybrid Structure
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Topics: Absorption, Failure mechanisms, Fracture (Materials), Knudsen number, Shear (Mechanics), Stress, Testing, Fracture (Process), Failure, Joining
Journal Articles

Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior

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Cheng Luo, Yansong Zhang, Michael Oelscher, Yandong Shi, Niels Pasligh, Raphael Koch
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071012.
Paper No: MANU-21-1457
https://doi.org/10.1115/1.4053276
Published Online: February 10, 2022
View Articletitled, Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior
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Topics: Fracture (Materials), Steel, Welded joints, Welding, Materials properties, Printing, Failure, Diffusion (Physics), Melting, Fracture (Process)
Journal Articles

Machine Learning for Diagnosis of Event Synchronization Faults in Discrete Manufacturing Systems

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Joseph Cohen, Baoyang Jiang, Jun Ni
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071006.
Paper No: MANU-21-1315
https://doi.org/10.1115/1.4052762
Published Online: December 8, 2021
View Articletitled, Machine Learning for Diagnosis of Event Synchronization Faults in Discrete Manufacturing Systems
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Topics: Fault diagnosis, Machine learning, Signals, Synchronization, Failure, Manufacturing systems, Programmable controllers, Delays
Journal Articles

Al Alloy Tailor-Welded Blanks Fabrication via Friction Stir Welding: Effect of Shoulder Size

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Tanveer Majeed, Nooruddin Ansari, Yashwant Mehta, Arshad Noor Siddiquee
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041009.
Paper No: MANU-21-1301
https://doi.org/10.1115/1.4052295
Published Online: September 27, 2021
View Articletitled, Al Alloy Tailor-Welded Blanks Fabrication via Friction Stir Welding: Effect of Shoulder Size
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Topics: Aluminum alloys, Blanks, Fractography, Friction, Heat, Manufacturing, Mechanical properties, Microhardness, Plates (structures), Welding
Journal Articles

Forecasting Repair and Maintenance Services of Medical Devices Using Support Vector Machine

Free
Hao-yu Liao, Willie Cade, Sara Behdad
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2022, 144(3): 031005.
Paper No: MANU-21-1308
https://doi.org/10.1115/1.4051886
Published Online: August 16, 2021
View Articletitled, Forecasting Repair and Maintenance Services of Medical Devices Using Support Vector Machine
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Topics: Failure, Maintenance, Medical devices, Support vector machines
Journal Articles

Influence of Paint Baking on the Energy Absorption and Failure Mode of Resistance Spot Welds in TRIP1180 Steel

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D. V. Marshall, D. Bhattacharya, J. G. Speer
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. September 2021, 143(9): 094501.
Paper No: MANU-20-1711
https://doi.org/10.1115/1.4050462
Published Online: March 29, 2021
View Articletitled, Influence of Paint Baking on the Energy Absorption and Failure Mode of Resistance Spot Welds in TRIP1180 Steel
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Topics: Absorption, Failure mechanisms, Steel, Tension, Welded joints, Cycles, Welding, Fracture (Materials), Joining, Failure
Includes: Supplementary data
Journal Articles

Influence of Novel Torch Type on Mechanical and Microstructural Characteristics of Cold Metal Transfer Brazed Joints

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Jaivindra Singh, Kanwer Singh Arora, Nikhil Shajan, Mahadev Shome, Dinesh Kumar Shukla
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2021, 143(1): 011001.
Paper No: MANU-20-1125
https://doi.org/10.1115/1.4047735
Published Online: September 28, 2020
View Articletitled, Influence of Novel Torch Type on Mechanical and Microstructural Characteristics of Cold Metal Transfer Brazed Joints
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Topics: Base metals, Brazing, Fillers (Materials), Heat, Intermetallic compounds, Shear (Mechanics), Steel, Metals, Wire, Failure
Journal Articles

Failure Detection and Remaining Life Estimation for Ion Mill Etching Process Through Deep-Learning Based Multimodal Data Fusion

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Anqi He, Xiaoning Jin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2019, 141(10): 101008.
Paper No: MANU-19-1269
https://doi.org/10.1115/1.4044248
Published Online: August 31, 2019
View Articletitled, Failure Detection and Remaining Life Estimation for Ion Mill Etching Process Through Deep-Learning Based Multimodal Data Fusion
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Topics: Etching, Failure, Sensors, Cycles, Failure mechanisms
Journal Articles

Online Analytics Framework of Sensor-Driven Prognosis and Opportunistic Maintenance for Mass Customization

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Tangbin Xia, Xiaolei Fang, Nagi Gebraeel, Lifeng Xi, Ershun Pan
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2019, 141(5): 051011.
Paper No: MANU-18-1648
https://doi.org/10.1115/1.4043255
Published Online: April 2, 2019
View Articletitled, Online Analytics Framework of Sensor-Driven Prognosis and Opportunistic Maintenance for Mass Customization
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Topics: Machinery, Maintenance, Sensors, Signals, Failure, Manufacturing
Journal Articles

Material Ductile Failure-Based Finite Element Simulations of Chip Serration in Orthogonal Cutting of Titanium Alloy Ti-6Al-4V

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Guoliang Liu, Suril Shah, Tuğrul Özel
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2019, 141(4): 041017.
Paper No: MANU-18-1683
https://doi.org/10.1115/1.4042788
Published Online: March 2, 2019
View Articletitled, Material Ductile Failure-Based Finite Element Simulations of Chip Serration in Orthogonal Cutting of Titanium Alloy Ti-6Al-4V
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Topics: Cutting, Failure, Simulation, Titanium alloys, Finite element analysis, Temperature
Journal Articles

A Novel Electromagnetic Fixture for Incremental Sheet Metal Forming

Available to Purchase
Harish K. Nirala, Anupam Agrawal
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Design Innovation Paper
J. Manuf. Sci. Eng. March 2019, 141(3): 035001.
Paper No: MANU-18-1280
https://doi.org/10.1115/1.4042109
Published Online: February 15, 2019
View Articletitled, A Novel Electromagnetic Fixture for Incremental Sheet Metal Forming
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Topics: Automobiles, Blanks, Computer simulation, Deformation, Design, Fixturing, Forming techniques, Fracture (Materials), Magnetic fields, Manufacturing
Journal Articles

Analytical Model of Cutting Force in Micromilling of Particle-Reinforced Metal Matrix Composites Considering Interface Failure

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Ben Deng, Lin Zhou, Fangyu Peng, Rong Yan, Minghui Yang, Ming Liu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. August 2018, 140(8): 081009.
Paper No: MANU-17-1685
https://doi.org/10.1115/1.4040263
Published Online: June 4, 2018
View Articletitled, Analytical Model of Cutting Force in Micromilling of Particle-Reinforced Metal Matrix Composites Considering Interface Failure
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Topics: Cutting, Particulate matter, Failure, Fracture (Process), Milling