Cyber-physical systems (CPS) enable unprecedented communication between product designers and manufacturers. Effective use of these technologies both enables and requires a new paradigm of methods and models to identify the most profitable and environmentally friendly production plans for a manufacturing network. The operating system for cyber-physical manufacturing (OSCM) and the paired network operations administration and monitoring (NOAM) software are introduced. These technologies guide our development of a mixed integer bilevel programming (BP) model that models the hierarchy between designers and manufacturers as a Stackelberg game while considering multiple objectives for each of them. Designers select and pay manufacturers, while manufacturers decide how to execute the order with the payment provided by the designer. To solve the model, a tailored solution method combining a decomposition-based approach with approximation of the lower level Pareto-optimal solution set is proposed. The model is applied to a case study based on a network of manufacturers in Wisconsin and Illinois. With the proposed model, designers and manufacturers alike can take full advantage of CPS to increase profits and decrease environmental impacts.
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February 2019
Research-Article
Sustainable Manufacturing With Cyber-Physical Discrete Manufacturing Networks: Overview and Modeling Framework
Daniel J. Garcia,
Daniel J. Garcia
Department of Chemical and Biological Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: danielgarcia2018@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: danielgarcia2018@u.northwestern.edu
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Mojtaba Mozaffar,
Mojtaba Mozaffar
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
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Huaqing Ren,
Huaqing Ren
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
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Jorge E. Correa,
Jorge E. Correa
Department of Mechanical Science and Engineering,
University of Illinois Urbana-Champaign,
1206 W. Green St.,
Urbana, IL 61801
e-mail: jcorre20@illinois.edu
University of Illinois Urbana-Champaign,
1206 W. Green St.,
Urbana, IL 61801
e-mail: jcorre20@illinois.edu
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Kornel Ehmann,
Kornel Ehmann
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: k-ehmann@northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: k-ehmann@northwestern.edu
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Jian Cao,
Jian Cao
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: jcao@northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: jcao@northwestern.edu
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Fengqi You
Fengqi You
Robert Frederick Smith School of Chemical and
Biomolecular Engineering,
Cornell University,
Ithaca, NY 14853
e-mail: fengqi.you@cornell.edu
Biomolecular Engineering,
Cornell University,
Ithaca, NY 14853
e-mail: fengqi.you@cornell.edu
Search for other works by this author on:
Daniel J. Garcia
Department of Chemical and Biological Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: danielgarcia2018@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: danielgarcia2018@u.northwestern.edu
Mojtaba Mozaffar
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Huaqing Ren
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: MojtabaMozaffar2020@u.northwestern.edu
Jorge E. Correa
Department of Mechanical Science and Engineering,
University of Illinois Urbana-Champaign,
1206 W. Green St.,
Urbana, IL 61801
e-mail: jcorre20@illinois.edu
University of Illinois Urbana-Champaign,
1206 W. Green St.,
Urbana, IL 61801
e-mail: jcorre20@illinois.edu
Kornel Ehmann
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: k-ehmann@northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: k-ehmann@northwestern.edu
Jian Cao
Department of Mechanical Engineering,
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: jcao@northwestern.edu
Northwestern University,
2145 Sheridan Road,
Evanston, IL 60208
e-mail: jcao@northwestern.edu
Fengqi You
Robert Frederick Smith School of Chemical and
Biomolecular Engineering,
Cornell University,
Ithaca, NY 14853
e-mail: fengqi.you@cornell.edu
Biomolecular Engineering,
Cornell University,
Ithaca, NY 14853
e-mail: fengqi.you@cornell.edu
1Corresponding author.
Manuscript received April 30, 2018; final manuscript received October 18, 2018; published online December 24, 2018. Assoc. Editor: William Bernstein.
J. Manuf. Sci. Eng. Feb 2019, 141(2): 021013 (17 pages)
Published Online: December 24, 2018
Article history
Received:
April 30, 2018
Revised:
October 18, 2018
Citation
Garcia, D. J., Mozaffar, M., Ren, H., Correa, J. E., Ehmann, K., Cao, J., and You, F. (December 24, 2018). "Sustainable Manufacturing With Cyber-Physical Discrete Manufacturing Networks: Overview and Modeling Framework." ASME. J. Manuf. Sci. Eng. February 2019; 141(2): 021013. https://doi.org/10.1115/1.4041833
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