This paper describes some fundamental principles, specific features, and the technological capabilities of a new method of quenching steel surface by turning without separation of chips. The underlying process of this method is a deformational cutting (DC), which is based on the undercutting and deformation of surface layers that remain attached to the workpiece. The energy released in the area of DC is used to heat the undercut layer up to the temperatures of structural and phase transformation of workpiece material. This type of process results into a hardened structure formed at the surface which consists of inclined thin undercut layers tightly packed and stuck together and form a single solid body. The resulting hardened structures achieved in steels workpieces are presented in the paper. The samples hardened by DC showed a higher wear resistance compared to samples with traditional quenching. This paper also describes an estimation of the thermo-physical parameters of the DC process.
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June 2018
Research-Article
Steel Case Hardening Using Deformational Cutting
Nikolai Zubkov,
Nikolai Zubkov
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: zoubkovn@bmstu.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: zoubkovn@bmstu.ru
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Victor Poptsov,
Victor Poptsov
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: poptsov-v.v@yandex.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: poptsov-v.v@yandex.ru
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Sergey Vasiliev,
Sergey Vasiliev
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
Moscow 105005, Russia
e-mail: sergv@bmstu.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5
,Moscow 105005, Russia
e-mail: sergv@bmstu.ru
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Andre DL Batako
Andre DL Batako
Manufacturing Technology Laboratory,
Liverpool John Moores University,
Byrom Street,
Liverpool L3 3AF, UK
e-mail: a.d.batako@ljmu.ac.uk
Liverpool John Moores University,
Byrom Street,
Liverpool L3 3AF, UK
e-mail: a.d.batako@ljmu.ac.uk
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Nikolai Zubkov
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: zoubkovn@bmstu.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: zoubkovn@bmstu.ru
Victor Poptsov
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: poptsov-v.v@yandex.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5,
Moscow 105005, Russia
e-mail: poptsov-v.v@yandex.ru
Sergey Vasiliev
Cutting Tools and Technologies,
Bauman Moscow State Technical University,
Moscow 105005, Russia
e-mail: sergv@bmstu.ru
Bauman Moscow State Technical University,
2-ya Baumanskaya Street 5
,Moscow 105005, Russia
e-mail: sergv@bmstu.ru
Andre DL Batako
Manufacturing Technology Laboratory,
Liverpool John Moores University,
Byrom Street,
Liverpool L3 3AF, UK
e-mail: a.d.batako@ljmu.ac.uk
Liverpool John Moores University,
Byrom Street,
Liverpool L3 3AF, UK
e-mail: a.d.batako@ljmu.ac.uk
1Corresponding author.
Manuscript received September 1, 2017; final manuscript received February 10, 2018; published online April 2, 2018. Assoc. Editor: Guillaume Fromentin.
J. Manuf. Sci. Eng. Jun 2018, 140(6): 061013 (8 pages)
Published Online: April 2, 2018
Article history
Received:
September 1, 2017
Revised:
February 10, 2018
Citation
Zubkov, N., Poptsov, V., Vasiliev, S., and Batako, A. D. (April 2, 2018). "Steel Case Hardening Using Deformational Cutting." ASME. J. Manuf. Sci. Eng. June 2018; 140(6): 061013. https://doi.org/10.1115/1.4039382
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