In this paper we study the design of the coring bits with wedge-shape cutting teeth of vibratory drills that percussively penetrate into brittle material. The overall coring bit specific energy is analytically derived as a function of the cutting teeth spacing and teeth number. It is found that given the coring bit dimensions and rock material properties, there exist an optimal spacing/depth ratio and an optimal tooth number that minimize the coring bit specific energy and hence maximize the coring bit’s drilling rate. Experimental drilling tests were performed to corroborate the analytical results. It was shown that the laboratory drilling tests follow the trend predicted by the theoretical analysis.
Issue Section:
Technical Papers
1.
Chang
, Z.
, Sherrit
, S.
, Bao
, X.
, and Bar-Cohen
, Y.
, 2003, “In-situ Rock Probing Using the Ultrasonic/Sonic Driller/Corer (USDC)
,” Proceedings of the SPIE Smart Structures and Materials Symposium
, San Diego, CA
, March 3
–6
, Paper 5056–73.2.
Bao
, X.
, Bar-Cohen
, Y.
, Chang
, Z.
, Dolgin
, B. P.
, Sherrit
, S.
, Pal
, D. S.
, Du
, S.
, and Peterson
, T.
, 2003, “Modeling and Computer Simulation of Ultrasonic/Sonic Driller/Corer (USDC)
,” IEEE Trans. Ultrason. Ferroelectr. Freq. Control
0885-3010, 50
(9
), pp. 1147
–1160
.3.
Mishnaevsky
, L.
, Jr., 1995, “Physical Mechanisms of Hard Rock Fragmentation Under Mechanical Loading: A Review
,” Int. J. Rock Mech. Min. Sci.
1365-1609, 32
(8
), pp. 763
–766
.4.
Paul
, B.
, and Sikarskie
, D. L.
, 1965, “A Preliminary Model for Wedge Penetration in Brittle Materials
,” Trans. Am. Inst.Mine Eng.
, 232
, pp. 373
–383
.5.
Reichmuth
, D. R.
, 1963, “Correlation of Force-Displacement Data with Physical Properties of Rock for Percussive Drilling Systems
,” Rock Mechanics
, C.
Fairhurst
, ed., Pergamon
, New York
, pp. 33
–60
.6.
Cheatham
, J. B.
, and Gnirk
, P. F.
, 1966, “The Mechanics of Rock Failure Associated with Drilling at Depth
,” Failure and Breakage of Rock, Proceedings of the 8th Symposium on Rock Mechanics
, University of Minnesota
, September 15–17, pp. 410
–439
.7.
Pang
, S. S.
, and Goldsmith
, W.
, 1990, “Investigation of Crack Formation During Loading of Brittle Rock
,” Rock Mech. Rock Eng.
0723-2632, 23
, pp. 53
–63
.8.
Evans
, I.
, 1962, “A Theory on the Basic Mechanics of Coal Ploughing
,” Proceedings of the International Symposium on Mining Research
, Pergamon
, London
, Vol. 2
, pp. 761
–798
.9.
Roxborough
, F. F.
, 1973, “Cutting Rock with Picks
,” Min. Eng.
0026-5187, 132
, pp. 445
–455
.10.
Mishnaevsky
, L.
, 1998, “Rock Fragmentation and Optimization of Drilling Tools
,” Fracture of Rock
, M. H.
Aliabadi
, ed., Computational Mechanics
, pp. 167
–203
.11.
Wang
, J. K.
, 1976, “Bit Penetration into Rock—a Finite Element Study
,” Int. J. Rock Mech. Min. Sci.
1365-1609, 13
, pp. 11
–16
.12.
Dutta
, P. K.
, 1972, “A Theory of Percussive Drill Bit Penetration
,” Int. J. Rock Mech. Min. Sci.
1365-1609, 9
, pp. 543
–567
.Copyright © 2007
by American Society of Mechanical Engineers
You do not currently have access to this content.