To reduce the welding induced residual stress in the rails of a magnetic levitation (maglev) transport system, the procedure of vibratory stress relief (VSR) is applied and discussed in this paper. Suitable welding sequence for the rails is introduced to keep the residual stress low. Qualitative analysis with scanning curve shows that the peak of acceleration becomes higher after the procedure of VSR and the resonant frequency becomes lower. It means that the procedure of VSR is effective according to the JB/T5926-91 standard. The residual stress in the rail was measured before VSR and after VSR, using hole-drilling method, and the result shows that the average principal stresses was reduced by about 30% after VSR.
Issue Section:
Technical Briefs
1.
Walker
, C. A.
, Waddell
, A. J.
, and Johnston
, D. J.
, 1995
, “Vibratory Stress Relief—An Investigation of the Underlying Processes
,” Proc. R. Soc. London, Ser. A
, 209
, pp. 51
–58
.2.
Claxton
, R. A.
, and Lupton
, A.
, 1991, “Vibratory Stress Relieving of Welded Fabrications,” Welding & Metal Fabrication, December, pp. 541–544.3.
G. Gnirss, 1988, “Vibration and Vibratory Stress Relief: Historical Development, Theory and Practical Application,” Welding in the World, Vol. 26(11–12), pp. 284–291.
4.
Dawson
, R.
, and Moffat
, D. G.
, 1980
, “Vibratory Stress Relief: A Fundamental Study of Its Effectiveness
,” J. Eng. Mater. Technol.
, 102
, pp. 169
–176
.5.
Munsi
, A. S. M. Y.
, Waddell
, A. J.
, and Walker
, C. A.
, 2001
, “Modification of Residual Stress by Post-weld Vibration
,” Mater. Sci. Technol.
, 17
, May, pp. 601
–605
.6.
Wu
, Weite
, and Lin
, Dong-Yih
, 1999
, “Mechanical Properties of Weldment Affected by Various Vibration Frequencies
,” J. Mater. Sci. Lett.
, 18
, pp. 1829
–1831
.7.
Middleton
, J. C.
, 2001
, “Residual Stress Measurement at Corus, Swinden, Technology Center
,” Strain
, 37
(1
), pp. 5
–8
.8.
Walker
, Donna
, 2001, “Residual Stress Measurement Techniques,” Advanced Materials & processes, August, pp. 30–33.9.
Hebel
, Thomas
, 1986, “A Better Way to Relieve Stress,” American Machinist & Automated Manufacturing, December, pp. 70–72.10.
Yang
, Xu
, Cai
, Sun Mao
, Ben
, Li Qing
, 2002
, “Effectiveness Criterion for the In Situ Evaluation of Vibratory Stress Relieving Process
,” Transactions of the China Welding Institution (Chinese)
, 23
(2
), pp. 66
–67
.Copyright © 2004
by ASME
You do not currently have access to this content.