Microscale Laser Shock Peening (LSP), also known as Laser Shock Processing, is a technique that can be potentially applied to manipulate residual stress distributions in metal film structures and thus improve the fatigue performances of micro-devices made of such films. In this study, microscale LSP of copper films on single crystal silicon substrate is investigated. Before and after-process curvature measurement verifies that sizable compressive residual stress can be induced in copper thin films using microscale LSP. Improved modeling work of shock pressure is summarized and the computed shock pressure is used as loading in 3D stress/strain analysis of the layered film structure. Simulation shows that the stress/strain distribution in the metal film is close to equi-biaxial and is coupled into the silicon substrate.
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February 2004
Technical Papers
Microscale Laser Shock Peening of Thin Films, Part 1: Experiment, Modeling and Simulation
Wenwu Zhang,
Wenwu Zhang
Department of Mechanical Engineering, Columbia University, New York, NY 10027
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Y. Lawrence Yao,
Y. Lawrence Yao
Department of Mechanical Engineering, Columbia University, New York, NY 10027
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I. C. Noyan
I. C. Noyan
Thin Film Metallurgy Department, IBM T. J. Watson Research Center, Yorktown Heights, NY 10598
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Wenwu Zhang
Department of Mechanical Engineering, Columbia University, New York, NY 10027
Y. Lawrence Yao
Department of Mechanical Engineering, Columbia University, New York, NY 10027
I. C. Noyan
Thin Film Metallurgy Department, IBM T. J. Watson Research Center, Yorktown Heights, NY 10598
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received August 2003. Associate Editor: J. Cao.
J. Manuf. Sci. Eng. Feb 2004, 126(1): 10-17 (8 pages)
Published Online: March 18, 2004
Article history
Received:
August 1, 2003
Online:
March 18, 2004
Citation
Zhang, W., Yao, Y. L., and Noyan, I. C. (March 18, 2004). "Microscale Laser Shock Peening of Thin Films, Part 1: Experiment, Modeling and Simulation ." ASME. J. Manuf. Sci. Eng. February 2004; 126(1): 10–17. https://doi.org/10.1115/1.1645878
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