A new concept is introduced to model the main effect of tool wear on system dynamics during stable cutting. Audible sound generated from the cutting process is analyzed as a source for monitoring tool wear during turning, assuming adhesive wear as the predominant wear mechanism. The analysis incorporates the dynamics of the cutting process. In modeling the interaction on the flank surface, the asperities on the surfaces are represented as a trapezoidal series function with normal distribution. The effect of changing asperity height, size, spacing, and the stiffness of the asperity interaction is investigated and compared with experimental data.
Analysis of Sound Signal Generation Due to Flank Wear in Turning
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received July 2000; Revised January 2002. Associate Editor: M. Elbestawi.
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Lu, M., and Kannatey-Asibu, , E. (October 23, 2002). "Analysis of Sound Signal Generation Due to Flank Wear in Turning ." ASME. J. Manuf. Sci. Eng. November 2002; 124(4): 799–808. https://doi.org/10.1115/1.1511177
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