The fabrication of a functional part requires very high layer quality in the Fused Deposition (FD) processes. The constant deposition flow rate currently used in FD technology cannot meet this requirement, due to the varying geometries of the layers. To achieve a high quality functional part, an overfill and underfill analysis is conducted. A deposition planning approach is proposed, which is based on a grouping and mapping algorithm. Two piezoelectric test parts have been built to demonstrate the effectiveness and feasibility of the proposed approach.
Issue Section:
Technical Papers
1.
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2.
Jafari
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, Han
, W.
, Mohammadi
, F.
, Safari
, A.
, Danforth
, S. C.
, and Langrana
, N. A.
, 2000
, “A Novel System for Fused Deposition of Advanced Multiple Ceramics.
” Rapid Prototyping Journal
, 6
, No. 3
, pp. 161
–174
.3.
Agarwala, M. K., van Weeren, R., Bandyopadhyay, A., Whalen, P. J., Safari, A., and Danforth, S. C., 1996, “Fused Deposition of Ceramics and Metals: An Overview,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 385–390.
4.
Agarwala
, M. K.
, Jamalabad
, V. R.
, Langrana
, N. A.
, Safari
, A.
, Whalen
, P. J.
, and Danforth
, S. C.
, 1996
, “Structural Quality of Parts Processed by Fused Deposition
,” Rapid Prototyping Journal
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.5.
Safari
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, 1999
, “Novel Piezoelectric Ceramics and Composites for Sensors and Actuators Applications
,” Mater. Res. Innovations
, 2
, pp. 263
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.6.
Wu, G., Langrana, N. A., Rangarajan, S., McCuiston, R., Sadanji, R., Danforth, S. C., and Safari, A., 1999, “Fabrication of Metal Components using FDMet: Fused Deposition of Metals,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX.
7.
Kattethota, G., and Henderson, M., 1998, “A Visual Tool to Improve Layered Manufacturing Part Quality,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 327–334.
8.
Jamalabad, V. R., Agarwala, M. K., Langrana, N. A., and Danforth, S. C., 1996, “Process Improvements in Fused Deposition of Ceramics (FDC): Progress Towards Structurally Sound Components,” Proceedings of the 1996 ASME Design Engineering Technical Conference and Computers in Engineering Conference, Irvine, CA, pp. 1–8.
9.
Kao, J.-H., and Prinz, F. B., 1998, “Optimal Motion Planning for Deposition in Layered Manufacturing,” Proceedings of 1998 ASME Design Engineering Technical Conferences, Atlanta, GA, Sept. pp. 1–20.
10.
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11.
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, and Dutta
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, pp. 153
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.12.
Agarwala
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, Bandyopadhyay
, A.
, van Weeren
, R.
, Safari
, A.
, Danforth
, S. C.
, Langrana
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, Jamalabad
, V. R.
, and Whalen
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, 1996
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, No. 11
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.13.
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14.
Bouhal
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.15.
Kulkarni
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, and Dutta
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, 1999
, “Deposition Strategies and Resulting Part Stiffness in Fused Deposition Modeling
,” ASME J. Manuf. Sci. Eng.
, 121
, Feb. pp. 93
–103
.16.
Yardimci, M. A., Guceri, S. I., Agarwala, M. K., and Danforth, S. C., 1996, “Part Quality Prediction Tools for Fused Deposition Processing,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 539–548.
17.
Marsan, A. L., Allen, S., Kulkarni, P., and Dutta, D., 1996, “An Integrated Software System for Process Planning for Layered Manufacturing,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 661–668.
18.
van Weeren, R., Agarwala, M. K., Jamalabad, V. R., Bandyopadhyay, A., Langrana, N. A., Safari, A., Whalen, P., Danforth, S. C., and Ballard, C., 1995, “Quality of Parts Processed by Fused Deposition,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX.
19.
Kao, J.-H., and Prinz, F. B., 1998, “Optimal Motion Planning for Deposition in Layered Manufacturing,” Proceedings of 1998 ASME Design Engineering Technical Conferences, Atlanta, GA, Sept. pp. 1–20.
20.
Qiu, D., Langrana, N. A., Danforth, S. C., Jafari, M. A., and Safari, A., 1998, “Development of Multimaterial Virtual Layered Manufacturing Simulation,” Proceedings of Third Pacific Rim International Conference on Advanced Materials and Processing, July, pp. 1625–1630.
21.
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, and Gu
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,” Comput.-Aided Des.
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.22.
Delta Tau Data Systems Inc., PMAC User’s Manual, 1996 version 1.6.
23.
Bertoldi, M., 1998 “From Rapid Prototyping to Rapid Manufacturing: Analysis of The Fused Deposition Process,” M. S. Thesis, The University of Illinois at Chicago.
24.
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25.
Dai, C., Qi, G., Rangarajan, S., Langrana, N. A., Safari, A., and Danforth, S. C., 1997, “High Quality, Fully Dense Ceramic Components Manufactured Using Fused Deposition of Ceramics (FDC),” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX.
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