In this paper, a mechanistic model for surface generation in peripheral milling, which includes the effects of cutter vibrations, run out, as well as flank wear is presented. The surface roughness parameters, and characteristic features of the surface profile were examined using computer simulations. The results of the simulation runs were verified experimentally and a good agreement was obtained. The results demonstrated clearly the importance of including tool wear in surface generation predictions. It has been shown that the model is capable of predicting the smearing of the surface generated due to increased tool wear. Also, the ploughing force acting on the wear land considered in the model influenced the resulting profile error significantly.
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August 1993
This article was originally published in
Journal of Engineering for Industry
Research Papers
Generation of Milled Surfaces Including Tool Dynamics and Wear
F. Ismail,
F. Ismail
Mechanical Engineering Department, University of Waterloo, Waterloo, Ontario, Canada N2L3G1
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M. A. Elbestawi,
M. A. Elbestawi
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
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R. Du,
R. Du
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
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K. Urbasik
K. Urbasik
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
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F. Ismail
Mechanical Engineering Department, University of Waterloo, Waterloo, Ontario, Canada N2L3G1
M. A. Elbestawi
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
R. Du
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
K. Urbasik
Mechanical Engineering Department, McMaster University, Hamilton, Ontario, Canada L8S 4L8
J. Eng. Ind. Aug 1993, 115(3): 245-252
Published Online: August 1, 1993
Article history
Received:
December 1, 1991
Revised:
May 1, 1992
Online:
April 8, 2008
Citation
Ismail, F., Elbestawi, M. A., Du, R., and Urbasik, K. (August 1, 1993). "Generation of Milled Surfaces Including Tool Dynamics and Wear." ASME. J. Eng. Ind. August 1993; 115(3): 245–252. https://doi.org/10.1115/1.2901656
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