Abstract

High cycle fatigue (HCF) is the most common form of blade failure in nozzleless radial turbines. Current studies relating to blade vibration reduction focus on redesign of blade and volute geometries. These methods have the drawbacks of time-consuming, performance sacrifice and lack of generalizability. This paper investigates a novel flow control method for blade vibration reduction without sacrificing the aerodynamic performance based on a reduced-order model. First, the mechanism of the blade excitation is studied by the numerical method validated by experimental measurement. It is confirmed that the blade excitation is triggered by different mechanism between low- and high-pressure ratios. An equivalent excitation pressure is proposed to quantitatively evaluate vibration behaviors of the turbine blade. Based on the mechanism, a reduced-order model is developed to predict the equivalent excitation pressure at high pressure ratio when the excitation is triggered mainly be the disturbance of potential flow field. The method of casing treatment is proposed inspired by the reduced-order model and then optimized to attenuate the blade vibration. The experiment is carried out for the validation of the method and results show that the displacement of the vibration is reduce by 48% by this new method.

References

1.
Baines
,
N. C.
,
2005
,
Fundamentals of Turbocharging
,
Concepts ETI, Inc
, White River Junction, VT.
2.
Bauer
,
H.-J.
,
Schulz
,
A.
, and
Schwitzke
,
M.
,
2013
, “
Aerodynamic Excitation of Blade Vibrations in Radial Turbines
,”
MTZ Worldwide
,
74
(
6
), pp.
48
54
.10.1007/s38313-013-0065-9
3.
Moffatt
,
S.
, and
He
,
L.
,
2005
, “
On Decoupled and Fully-Coupled Methods for Blade Forced Response Prediction
,”
J. Fluids Struct.
,
20
(
2
), pp.
217
234
.10.1016/j.jfluidstructs.2004.10.012
4.
Heuer
,
T.
,
Gugau
,
M.
,
Klein
,
A.
, and
Anschel
,
P.
,
2008
, “
An Analytical Approach to Support High Cycle Fatigue Validation for Turbocharger Turbine Stages
,”
ASME
Paper No. GT2008-50764.10.1115/GT2008-50764
5.
Kulkarni
,
A.
, and
LaRue
,
G.
,
2008
, “
Vibratory Response Characterization of a Radial Turbine Wheel for Automotive Turbocharger Application
,”
ASME
Paper No. GT2008-51355.10.1115/GT2008-51355
6.
Suhrmann
,
J. F.
,
Peitsch
,
D.
,
Gugau
,
M.
, and
Heuer
,
T.
,
2012
, “
On the Effect of Volute Tongue Design on Radial Turbine Performance
,”
ASME
Paper No. GT2012-69525.10.1115/GT2012-69525
7.
Kawakubo
,
T.
,
2010
, “
Unsteady Rotor-Stator Interaction of a Radial-Inflow Turbine With Variable Nozzle Vanes
,”
ASME
Paper No. GT2010-23677.10.1115/GT2010-23677
8.
Matsuo
,
E.
,
Yoshiki
,
H.
,
Nakazawa
,
N.
,
Inoue
,
M.
,
Furukawa
,
M.
, and
Utsumi
,
R.
,
1996
, “
Excitation Force and Blade Inlet Flow Characteristics of Radial Turbines Subject to Nozzle Wake Effect
,”
Trans. Jpn. Soc. Mech. Eng., Part B
,
62
(
602
), pp.
3635
3641
.10.1299/kikaib.62.3635
9.
Sanders
,
A. J.
, and
Fleeter
,
S.
,
1998
, “
Blading Response to Potential Field Interactions in Axial- and Radial-Flow Turbomachinery
,”
J. Propul. Power
,
14
(
2
), pp.
199
207
.10.2514/2.5268
10.
Lei
,
X.
,
Qi
,
M.
,
Sun
,
H.
, and
Hu
,
L.
,
2017
, “
Investigation on the Shock Control Using Grooved Surface in a Linear Turbine Nozzle
,”
ASME J. Turbomach.
,
139
(
12
), p.
121008
.10.1115/1.4037860
11.
Simpson
,
A.
,
Spence
,
S.
, and
Watterson
,
J.
,
2009
, “
A Comparison of the Flow Structures and Losses Within Vaned and Vaneless Stators for Radial Turbines
,”
ASME J. Turbomach.
,
131
(
3
), p.
031010
.10.1115/1.2988493
12.
Kreuz-Ihli
,
T.
,
Filsinger
,
D.
,
Schulz
,
A.
, and
Wittig
,
S.
,
2000
, “
Numerical and Experimental Study of Unsteady Flow Field and Vibration in Radial Inflow Turbines
,”
ASME J. Turbomach.
,
122
(
2
), pp.
247
254
.10.1115/1.555441
13.
Naik
,
P.
,
Lehmayr
,
B.
,
Homeier
,
S.
,
Klaus
,
M.
, and
Vogt
,
D. M.
,
2019
, “
Influence of Turbocharger Turbine Blade Geometry on Vibratory Blade Stresses
,”
ASME J. Eng. Gas Turbines Power
,
141
(
2
), p.
021015
.10.1115/1.4041152
14.
Kitson
,
S. T.
,
Clay
,
D. C.
,
Brown
,
D. H.
,
Evans
,
R. O.
,
Eastwood
,
D. M.
, and
Tootill
,
P. K.
,
2006
, “
Improving analysis capability in Order to Reduce Turbine HCF
,”
Proceedings of 8th International Conference on Turbochargers and Turbocharging
,
IMechE, London
, UK, May 17–18, pp.
261
271
.https://fid-move.tib.eu/de/suche/id/BLCP:CN063057264/Improving-analysis-capability-in-order-to-reduce?cHash=78d7bd948d30f712165d933e38a384f3
15.
Smith
,
W.
,
Wilkins
,
C.
, and
Sirakov
,
B.
,
2016
, “
An Improved Approach to HCF Development for Vaneless Turbine Stages
,”
Proceedings of 12th International Conference on Turbochargers and Turbocharging
,
IMechE, London
, UK, May 17–18, pp.
249
269
.https://www.garrettmotion.com/knowledge-center-category/oem/an-improved-approach-to-hcf-development-for-vaneless-turbine-stages/
You do not currently have access to this content.