Performance and Emissions Benefits of Cooled Ceramic Matrix Composite Vanes for High-Pressure Turbines

Ceramic matrix composites (CMCs) offer great potential for developing lighter and more efficient aero-engines. Due to their high-temperature capability, CMCs are mainly used in the hot gas section in order to replace cooled metallic components and thus save cooling air. Especially CMC vanes for high-pressure turbines (HPTs) have been researched and tested in the past. A realistic design approach for cooled CMC vanes is the so-called shell and spar concept. The application of such vanes in HPTs as inlet guide vanes (IGVs) at constant rotor inlet temperature (T41) enables performance and emissions benefits which are assessed by means of a reference engine in this paper. Compared to metallic IGVs, more temperature-resistant CMC IGVs require significantly less cooling air and generate lower cooling losses. A quantitative comparison will be presented. Consequently, the redesign of the reference engine to the setting of a hybrid HPT leads to a reduction in thrust specific fuel consumption (TSFC) by 0.23% at cruise conditions. Additionally, there is potential to extract the IGV cooling air at a lower pressure level, increasing the cruise TSFC gain to 0.41%. In the course of the redesign process, the turbine inlet temperature (T4) is reduced by 50 K in order to reach the same T41 with a lower IGV coolant mass flow. Regarding emissions, this leads to a decreased production of nitrogen oxides (NO_x). Hence, several NO_x emissions parameters can be reduced by more than 4%.