In this paper, stress of a diesel connecting rod (CR) is analyzed by the perturbation stochastic finite element method (PSFEM). A fatigue failure criterion of a diesel CR is also put forward with Corten-Dolan fatigue cumulative damage theory. Based on fatigue failure criterion and the results of stochastic stress analysis, the advanced first order second moment (AFOSM) method is used for fatigue strength reliability analysis. It is shown that PSFEM is efficient and accurate in stochastic stress analysis by comparing with Monte-Carlo simulation. The analysis shows that the reliability of a certain type of diesel CR is 0.99917, which coincides with the statistical data from the factory. It is also found that operating parameters such as combustion peak pressure and engine rotary speed have the greatest influence on CR reliability because of the large variances and high stress response sensitivity.

1.
Archibald, E., Burch, J. M., and Ennos, A. E., 1970, “Recording of in-Plane Surface Displacement by Double Exposure Speckle Photography,” Opt. Acta, No. 17, pp. 883.
2.
Astill, J., Nosseir, C. J., and Shinozuka, M., 1972, “Impact Loading on Structures with Random Properties,” Journal of Structure Mechanics, No. 1, pp. 63–77.
3.
Chen, Q., and Liu, X., 1993, Stochastic Finite Element Method and Application in Engineering, Southwest Jiaotong University Press, Chengdu.
4.
Collins, J. A., 1987, Material Failure Analysis, Prediction and Prevention in Mechanical Design, Machinery Industry Press, Beijing.
5.
Cornell
C. A.
,
1969
, “
A Probability Based Structure Code
,”
ACI J.
, Vol.
66
, pp.
974
985
.
6.
Corten, H. T., and Dolan, T. J., 1956, “Cumulative Fatigue Damage,” Proceedings, International Conference on Fatigue of Metals, I. Mech. Eng. and ASME Conf. Proc, ASME, New York, pp. 235–246.
7.
Hasofer, A. M., and Lind, N. C., 1974, “An Exact and Invariant First-Order Reliability Format,” J. Engng. Mech. Div. ASCE 100 (EMI), pp. 111–121.
8.
Li
H. Z.
,
Li
J.
, and
Fang
H.
,
1991
, “
Reliability-Based Optimization of Crankshaft
,”
Transaction of ICE
, Vol.
9
, No.
3
, pp.
222
226
.
9.
Liu, P. L., and Der Kiureghian, A., 1986, “Optimization Algorithms for Structural Reliability Analysis,” Report No. UCB/SESM-86/09, Department of Civil Engineering, Division of Structural Engineering and Structural Mechanics, University of California, Berkeley, CA.
10.
Mou, Z. Z., 1988, The Reliability Design of Mechanical Parts, Machinery Industry Press, Beijing.
11.
Nakagiri, S., and Hisada, T., 1982, “Stochastic Finite Element Method Applied to Structural Analysis with Uncertain Parameters,” Proceedings, Int. Conf. on FEM, pp. 206–211.
12.
Peraire
J.
,
Vahdati
M.
,
Morgan
K.
, and
Zenkiewicz
O. C.
,
1987
, “
Adaptive Remeshing for Compressible Flow Computations
,”
Journal of Computational Physics
, Vol.
72
, pp.
449
466
.
13.
Surech, S., 1991, Fatigue of Materials, Cambridge University Press, Cambridge.
14.
Xu, H., 1988, The Design of Fatigue Strength, Machinery Industry Press, Beijing.
This content is only available via PDF.
You do not currently have access to this content.