Compressors are intolerant to liquids. In reciprocating compressors with inherently large volumetric displacement rates, all modes of liquid ingestion pose a serious problem and can even result in catastrophic failures. This paper describes a simple method of estimating the cylinder pressure and “rod load” (force on the crosshead pin, in compressor terminology) in a double-acting reciprocating compressor. The results indicated that even with moderate volume of liquid present inside the cylinder, the pressure could reach values as high as four to five times its normal value with a correspondingly higher rod load.

1.
Liu, Z., and Soedel, W., 1994, “An Investigation of Compressor Slugging Problems,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 433–440.
2.
Afjei, T., and Suter, P., 1992, “Experimental Analysis of an Inverter-Driven Scroll Compressor with Liquid Injection,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 541–550.
3.
Ayub, S., Bush, J. W., and Haller, D. K. 1992, “Liquid Refrigerant Injection in Scroll Compressors Operating at High Compression Ratios,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 561–567.
4.
Singh, R., Prater, G., Jr., and Nieter, J. J., 1986, “Prediction of Slugging-Induced Cylinder Overpressures,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 444–459.
5.
Singh
,
R.
,
Nieter
,
J. J.
, and
Prater
,
G.
, Jr.
,
1986
, “
An Investigation of the Compressor Slugging Phenomenon
,”
ASHRAE Trans.
,
92
, Part 1, SF-86-05, No.
4
, pp.
250
258
.
6.
Simpson, F., and Lis, G., 1988, “Liquid Slugging Measurements in Reciprocating Compressors,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 541–550.
7.
Schrank, D. A., Vaccaro, J. P., and Lewis, R. G., 1988, “The Deign and Analysis of a Relief Plate to Reduce Cylinder Pressures in a Reciprocating Refrigerant Compressor under Liquid Slugging Conditions,” Proc., Int. Compressor Engineering Conf., Purdue, IN, pp. 488–495.
8.
Shiva Prasad, B. G., 2000, “Effect of Liquid on a Reciprocating Compressor,” Proc., IMECE, ASME FED-Vol. 53, pp. 653–659.
You do not currently have access to this content.