The effects of surfactant solution aluminum chloride on cutting granite rock with a diamond were investigated experimentally. Tests were conducted by cutting on the cylindrical surface of a granite cylinder in a lathe with a single spherically shaped diamond cutting tool. The cutting fluid consisted of various concentrations of aluminum chloride in deionized distilled water. The cutting force components were determined by means of a tool post dynamometer and were recorded continuously during the tests. Diamond wear was determined by periodically photographing the wear flat through an optical miscroscope. Results indicate that cutting forces and diamond wear rate are influenced by the additive. The normal cutting force is maximum at a concentration of 7 × 10−6 molar, and the tangential cutting force is maximum at 3 × 10−6 while the diamond wear rate is minimum at 3 × 10−6 molar. It is also found that there is an effect of concentration on relative tool life for constant depth cutting, but that maximum life occurs at higher levels of concentration.
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March 1980
Research Papers
Effects of AlCl3 Additive on Cutting Forces and Diamond Wear Rate While Cutting Granite With a Single Diamond
F. C. Appl,
F. C. Appl
Mechanical Engineering, Kansas State University, Manhattan, Kan. 66506
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B. N. Rao,
B. N. Rao
Kansas State University, Manhattan, Kan. 66506
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B. H. Walker
B. H. Walker
Christensen, Inc., Salt Lake City, Utah 84119
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F. C. Appl
Mechanical Engineering, Kansas State University, Manhattan, Kan. 66506
B. N. Rao
Kansas State University, Manhattan, Kan. 66506
B. H. Walker
Christensen, Inc., Salt Lake City, Utah 84119
J. Energy Resour. Technol. Mar 1980, 102(1): 12-17 (6 pages)
Published Online: March 1, 1980
Article history
Received:
July 21, 1978
Revised:
December 3, 1979
Online:
October 22, 2009
Citation
Appl, F. C., Rao, B. N., and Walker, B. H. (March 1, 1980). "Effects of AlCl3 Additive on Cutting Forces and Diamond Wear Rate While Cutting Granite With a Single Diamond." ASME. J. Energy Resour. Technol. March 1980; 102(1): 12–17. https://doi.org/10.1115/1.3227841
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