Abstract

Unused Class C fly ash has been disposed of in large impoundments or landfills for many decades. Reclamation and use of this material in concrete could provide a solution to environmental challenges and alleviate shortages of fresh fly ash in some locations. This research study investigated beneficiation and the use of harvested Class C fly ash as a supplementary cementitious material (SCM) at different replacement percentages of portland cement. The reactivities of three different sources of harvested Class C fly ash were evaluated with different amounts of grinding at low and high temperature curing. Isothermal calorimetry, the R3 method, strength activity index, the modified lime-pozzolan strength test, thermogravimetric analysis, and quantitative x-ray diffraction were used to analyze the physicochemical, mineralogical, and hydration kinetics properties of the harvested ashes. While harvested Class C fly ash showed great potential for use in concrete as an SCM, limits on loss on ignition may be helpful in limiting the calcium carbonate content and giving good performance at temperatures higher than laboratory temperatures.

References

1.
EPA
Technical Background Document for the Report to Congress on Remaining Wastes from Fossil Fuel Combustion: Industry Statistics and Waste Management Practices
(
Washington, DC
:
United States Environmental Protection Agency
,
1999
), https://web.archive.org/web/20170508135759/https://archive.epa.gov/epawaste/nonhaz/industrial/special/fossil/web/pdf/ffc2_398.pdf
2.
EPA “
Coal Ash Reuse
,” United States Environmental Protection Agency,
2022
, https://web.archive.org/web/20220322170727/https://www.epa.gov/coalash/coal-ash-reuse
3.
Rosalyn Berry “
U.S. Electric Power Industry Produces Less and Recycles More Combustion By-Product
,” U.S. Energy Information Administration,
2021
, https://web.archive.org/web/20210604110416/https://www.eia.gov/todayinenergy/detail.php?id=47336
4.
Diaz-Loya
I.
,
Juenger
M.
,
Seraj
S.
, and
Minkara
R.
, “
Extending Supplementary Cementitious Material Resources: Reclaimed and Remediated Fly Ash and Natural Pozzolans
,”
Cement and Concrete Composites
101
(August
2019
):
44
51
, https://doi.org/10.1016/j.cemconcomp.2017.06.011
5.
Enders
M.
, “
Microanalytical Characterization (AEM) of Glassy Spheres and Anhydrite from a High-Calcium Lignite Fly Ash from Germany
,”
Cement and Concrete Research
25
, no. 
6
(August
1995
):
1369
1377
, https://doi.org/10.1016/0008-8846(95)00129-Z
6.
Ahmaruzzaman
M.
, “
A Review on the Utilization of Fly Ash
,”
Progress in Energy and Combustion Science
36
, no. 
3
(June
2010
):
327
363
, https://doi.org/10.1016/J.PECS.2009.11.003
7.
Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
, ASTM C618-19 (West Conshohocken, PA:
ASTM International
, approved January 1,
2019
), https://doi.org/10.1520/C0618-19
8.
Ward
C. R.
and
French
D.
, “
Relation between Coal and Fly Ash Mineralogy, Based on Quantitative X-ray Diffraction Methods
” (paper presentation, 2005 World of Coal Ash [WOCA], Lexington, KY, April 11–15,
2005
).
9.
Snellings
R.
and
Scrivener
K. L.
, “
Rapid Screening Tests for Supplementary Cementitious Materials: Past and Future
,”
Materials and Structures
49
, no. 
8
(October
2015
):
3265
3279
, https://doi.org/10.1617/s11527-015-0718-z
10.
Kasaniya
M.
,
Alaibani
A.
,
Thomas
M. D. A.
, and
Riding
K. A.
, “
Exploring the Efficacy of Emerging Reactivity Tests in Screening Pozzolanic Materials
,”
Construction and Building Materials
325
(March
2022
): 126781, https://doi.org/10.1016/j.conbuildmat.2022.126781
11.
Li
X.
,
Snellings
R.
,
Antoni
M.
,
Alderete
N. M.
,
Haha
M. B.
,
Bishnoi
S.
,
Cizer
Ö.
, et al., “
Reactivity Tests for Supplementary Cementitious Materials: RILEM TC 267-TRM Phase 1
,”
Materials and Structures
51
, no. 
6
(December
2018
): 151, https://doi.org/10.1617/s11527-018-1269-x
12.
Avet
F.
,
Snellings
R.
,
Diaz
A. A.
,
Haha
M. B.
, and
Scrivener
K.
, “
Development of a New Rapid, Relevant and Reliable (R3) Test Method to Evaluate the Pozzolanic Reactivity of Calcined Kaolinitic Clays
,”
Cement and Concrete Research
85
(July
2016
):
1
11
, https://doi.org/10.1016/j.cemconres.2016.02.015
13.
Yeheyis
M. B.
,
Shang
J. Q.
, and
Yanful
E. K.
, “
Chemical and Mineralogical Transformations of Coal Fly Ash after Landfilling
” (paper presentation, 2009 World of Coal Ash [WOCA], Lexington, KY, January,
2005
).
14.
Wirth
X.
,
Glatstein
D. A.
, and
Burns
S. E.
, “
Mineral Phases and Carbon Content in Weathered Fly Ashes
,”
Fuel
236
(January
2019
):
1567
1576
, https://doi.org/10.1016/J.FUEL.2018.09.106
15.
Akinyemi
S. A.
,
Akinlua
A.
,
Gitari
W. M.
,
Khuse
N.
,
Eze
P.
,
Akinyeye
R. O.
, and
Petrik
L. F.
, “
Natural Weathering in Dry Disposed Ash Dump: Insight from Chemical, Mineralogical and Geochemical Analysis of Fresh and Unsaturated Drilled Cores
,”
Journal of Environmental Management
102
(July
2012
):
96
107
, https://doi.org/10.1016/J.JENVMAN.2011.11.018
16.
Standard Specification for Portland Cement
, ASTM C150 (West Conshohocken:
ASTM International
, approved July 1,
2022
), https://doi.org/10.1520/C0150_C0150M-20
17.
Standard Test Method for Determination of the Proportion of Phases in Portland Cement and Portland-Cement Clinker Using X-ray Powder Diffraction Analysis
, ASTM C1365 (West Conshohocken, PA:
ASTM International
, approved March 1,
2018
), https://doi.org/10.1520/C1365-18
18.
Standard Specification for Standard Sand
, ASTM C778 (West Conshohocken:
ASTM International
, approved December 1,
2021
), https://doi.org/10.1520/C0778-21
19.
Standard Practice for Mechanical Mixing of Hydraulic Cement Pastes and Mortars of Plastic Consistency
, ASTM C305 (West Conshohocken, PA:
ASTM International
, approved July 15,
2020
), https://doi.org/10.1520/C0305-20
20.
Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete
, ASTM C311 (West Conchohocken, PA:
ASTM International
, approved February 1,
2022
), https://doi.org/10.1520/C0311_C0311M-22
21.
Kasaniya
M.
,
Thomas
M. D. A.
, and
Moffatt
E. G.
, “
Development of Rapid and Reliable Pozzolanic Reactivity Test Method
,”
ACI Materials Journal
116
, no. 
4
(July
2019
):
145
154
, https://doi.org/10.14359/51716718
22.
Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube Specimens)
, ASTM C109 (West Conchohocken, PA:
ASTM International
, approved January 15,
2020
), https://doi.org/10.1520/C0109_C0109M-20
23.
Wadsö
L.
,
Winnefeld
F.
,
Riding
K.
, and
Sandberg
P.
, “
Calorimetry
,” in
A Practical Guide to Microstructural Analysis of Cementitious Materials
, 1st ed, ed.
Scrivener
K.
,
Snellings
R.
, and
Lothenbach
B.
(
Boca Raton, FL
:
CRC Press
,
2017
),
37
74
, https://doi.org/10.1201/b19074
24.
Standard Practice for Measuring Hydration Kinetics of Hydraulic Cementitious Mixtures Using Isothermal Calorimetry
, ASTM C1679 (West Conchohocken, PA:
ASTM International
, approved December 1,
2017
), https://doi.org/10.1520/C1679-17
25.
Standard Test Method for Thermogravimetric Analysis of Hydraulic Cement
, ASTM C1872 (West Conchohocken, PA:
ASTM International
, approved December 1,
2017
), https://doi.org/10.1520/C1872-18
26.
Lothenbach
B.
,
Durdziński
P.
, and
de Weerdt
K.
, “
Thermogravimetric Analysis
,” in
A Practical Guide to Microstructural Analysis of Cementitious Materials
, 1st ed, ed.
Scrivener
K.
,
Snellings
R.
, and
Lothenbach
B.
(
Boca Raton, FL
:
CRC Press
,
2017
),
177
212
, https://doi.org/10.1201/b19074
27.
Scrivener
K. L.
,
Füllmann
T.
,
Gallucci
E.
,
Walenta
G.
, and
Bermejo
E.
, “
Quantitative Study of Portland Cement Hydration by X-ray Diffraction/Rietveld Analysis and Independent Methods
,”
Cement and Concrete Research
34
, no. 
9
(September
2004
):
1541
1547
, https://doi.org/10.1016/J.CEMCONRES.2004.04.014
28.
Joshi
R. C.
, “
Pozzolanic Reactions in Synthetic Fly Ashes
” (PhD diss.,
Iowa State University
,
1970
).
29.
Mishra
G.
,
Emmanuel
A. C.
, and
Bishnoi
S.
, “
Influence of Temperature on Hydration and Microstructure Properties of Limestone-Calcined Clay Blended Cement
,”
Materials and Structures
52
, no. 
5
(October
2019
): 91, https://doi.org/10.1617/s11527-019-1390-5
30.
Barbarulo
R.
,
Peycelon
H.
, and
Leclercq
S.
, “
Chemical Equilibria between C–S–H and Ettringite, at 20 and 85°C
,”
Cement and Concrete Research
37
, no. 
8
(August
2007
):
1176
1181
, https://doi.org/10.1016/J.CEMCONRES.2007.04.013
31.
Chalee
W.
,
Soeurt
R.
,
Pachana
P.
, and
Songpiriyakij
S.
, “
Improvement of High-Volume Fly Ash Cementitious Material Using Single Alkali Activation
,”
International Journal of Concrete Structures and Materials
15
, no. 
1
(November
2021
): 44, https://doi.org/10.1186/s40069-021-00482-9
32.
De Belie
N.
,
Scrivener
K. L.
,
Lothenbach
B.
,
Gruyaert
E.
,
Skibsted
J.
,
Snellings
R.
,
Vollpracht
A.
, and
Villagran
Y.
, “
Determination of the Degree of Reaction of Fly Ash in Blended Cement Pastes
” (paper presentation, 14th International Congress on the Chemistry of Cement, Beijing, China, October 13–16,
2015
).
33.
Suraneni
P.
,
Hajibabaee
A.
,
Ramanathan
S.
,
Wang
Y.
, and
Weiss
J.
, “
New Insights from Reactivity Testing of Supplementary Cementitious Materials
,”
Cement and Concrete Composites
103
(October
2019
):
331
338
, https://doi.org/10.1016/j.cemconcomp.2019.05.017
34.
Suraneni
P.
, “
Recent Developments in Reactivity Testing of Supplementary Cementitious Materials
,”
RILEM Technical Letters
6
(December
2021
):
131
139
, https://doi.org/10.21809/rilemtechlett.2021.150
35.
Aughenbaugh
K. L.
,
Stutzman
P.
, and
Juenger
M. C. G.
, “
Identifying Glass Compositions in Fly Ash
,”
Frontiers in Materials
3
, no. 
1
(January
2016
):
1
10
, https://doi.org/10.3389/fmats.2016.00001
36.
Mirzahosseini
M.
and
Riding
K. A.
, “
Effect of Curing Temperature and Glass Type on the Pozzolanic Reactivity of Glass Powder
,”
Cement Concrete Research
58
(April
2014
):
103
111
, https://doi.org/10.1016/j.cemconres.2014.01.015
This content is only available via PDF.
You do not currently have access to this content.