Abstract

Several countries have started using recycled aggregate as a partial replacement to natural aggregate in concrete. Recycled aggregate contains adhered mortar, which distinguishes it from the natural aggregate. In the present study, natural coarse aggregates were entirely replaced by two kinds of recycled coarse aggregates. The recycled aggregates obtained from the jaw crushing method were named recycled coarse aggregate-1 and the aggregates that were further processed by the ball milling method were named recycled coarse aggregate-2. The performance of control concrete and two kinds of recycled coarse aggregate concretes were studied experimentally with respect to mechanical properties. Results indicate that the processing method to obtain recycled coarse aggregates plays an important role in developing the required mechanical properties. The ball mill processed aggregates performed better than the jaw crushed aggregates in concrete. The performance was also assessed with respect to the microhardness of the interfacial transition zone around the surface of the aggregates. The presence of adhered mortar in recycled aggregate weakens it because of the presence of an old interfacial transition zone that affects the strength of concrete. The interfacial transition zone hardness at the aggregate-mortar interface is 53.94, 34.21, and 44.08 % of bulk concrete for control concrete, recycled coarse aggregate-1 concrete, and recycled coarse aggregate-2 concrete, respectively. The addition of silica fume improved the average microhardness, and the same was reflected in the mechanical properties of both the recycled coarse aggregate concretes. It is recommended to use ball mill processed recycled coarse aggregates as a complete replacement to natural coarse aggregates along with a 5 % addition of silica fume for better performance.

References

1.
Kou
S.-C.
,
Poon
C.-S.
, and
Etxeberria
M.
, “
Influence of Recycled Aggregates on Long Term Mechanical Properties and Pore Size Distribution of Concrete
,”
Cement and Concrete Composites
33
, no. 
2
(February
2011
):
286
291
, https://doi.org/10.1016/j.cemconcomp.2010.10.003
2.
Li
Q.
,
Qiao
H.
,
Guo
J.
, and
Li
Y.
, “
Stress–Strain Relationship Model and Gray Entropy Analysis of Recycled Coarse Aggregate Concrete Stress–Strain Relationship Model and Gray Entropy Analysis of Recycled Coarse Aggregate Concrete
,”
Advances in Civil Engineering Materials
9
, no. 
1
(October
2020
):
539
556
, https://doi.org/10.1520/ACEM20200033
3.
Central Pollution Control Board
Guidelines on Environmental Management of Construction & Demolition (C&D) Wastes
(
New Delhi, India
:
Central Pollution Control Board
,
2017
).
4.
Pradhan
S.
,
Kumar
S.
, and
Barai
S. V.
, “
Recycled Aggregate Concrete: Particle Packing Method (PPM) of Mix Design Approach
,”
Construction and Building Materials
152
(October
2017
):
269
284
, https://doi.org/10.1016/j.conbuildmat.2017.06.171
5.
Bui
N. K.
,
Satomi
T.
, and
Takahashi
H.
, “
Improvement of Mechanical Properties of Recycled Aggregate Concrete Basing on a New Combination Method between Recycled Aggregate and Natural Aggregate
,”
Construction and Building Materials
148
(September
2017
):
376
385
, https://doi.org/10.1016/j.conbuildmat.2017.05.084
6.
Cartuxo
F.
,
de Brito
J.
,
Evangelista
L.
,
Jimenez
J. R.
, and
Ledesma
E. F.
, “
Rheological Behaviour of Concrete Made with Fine Recycled Concrete Aggregates—Influence of the Superplasticizer
,”
Construction and Building Materials
89
, no. 
3
(August
2015
):
36
47
, https://doi.org/10.1016/j.conbuildmat.2015.03.119
7.
Purushothaman
R.
,
Amirthavalli
R. R.
, and
Karan
L.
, “
Influence of Treatment Methods on the Strength and Performance Characteristics of Recycled Aggregate Concrete
,”
Journal of Materials in Civil Engineering
27
, no. 
5
(May
2015
):
04014168-1
-
7
, https://doi.org/10.1061/(ASCE)MT.1943-5533.0001128
8.
Al-Bayati
H. K. A.
,
Das
P. K.
,
Tighe
S. L.
, and
Baaj
H.
, “
Evaluation of Various Treatment Methods for Enhancing the Physical and Morphological Properties of Coarse Recycled Concrete Aggregate
,”
Construction and Building Materials
112
(March
2016
):
284
298
, https://doi.org/10.1016/j.conbuildmat.2016.02.176
9.
Nagataki
S.
,
Gokce
A.
,
Saeki
T.
, and
Hisada
M.
, “
Assessment of Recycling Process Induced Damage Sensitivity of Recycled Concrete Aggregates
,”
Cement and Concrete Research
34
, no. 
6
(June
2004
):
965
971
, https://doi.org/10.1016/j.cemconres.2003.11.008
10.
Bru
K.
,
Touzé
S.
,
Bourgeois
F.
,
Lippiatt
N.
, and
Ménard
Y.
, “
Assessment of a Microwave-Assisted Recycling Process for the Recovery of High-Quality Aggregates from Concrete Waste
,”
International Journal of Mineral Processing
126
(January
2014
):
90
98
, https://doi.org/10.1016/j.minpro.2013.11.009
11.
Sing
P. K.
,
Babu
V. S.
,
Mullick
A. K.
, and
Jain
K. K.
, “
Mechanical Properties of High Strength Concrete with Recycled Aggregate-Influence of Processing
,”
Indian Concrete Journal
88
, no. 
5
(May
2014
):
9
26
.
12.
Dilbas
H.
,
Çakır
O.
, and
Atiş
C. D.
, “
Experimental Investigation on Properties of Recycled Aggregate Concrete with Optimized Ball Milling Method
,”
Construction and Building Materials
212
(July
2019
):
716
726
, https://doi.org/10.1016/j.conbuildmat.2019.04.007
13.
Xuan
D. X.
,
Shui
Z. H.
, and
Wu
S. P.
, “
Influence of Silica Fume on the Interfacial Bond between Aggregate and Matrix in Near-Surface Layer of Concrete
,”
Construction and Building Materials
23
, no. 
7
(July
2009
):
2631
2635
, https://doi.org/10.1016/j.conbuildmat.2009.01.006
14.
Nadesan
M. S.
and
Dinakar
P.
, “
Micro-structural Behavior of Interfacial Transition Zone of the Porous Sintered Fly Ash Aggregate
,”
Journal of Building Engineering
16
(March
2018
):
31
38
, https://doi.org/10.1016/j.jobe.2017.12.007
15.
Lee
G. C.
and
Choi
H. B.
, “
Study on Interfacial Transition Zone Properties of Recycled Aggregate by Micro-hardness Test
,”
Construction and Building Materials
40
(March
2013
):
455
460
, https://doi.org/10.1016/j.conbuildmat.2012.09.114
16.
Zhang
H.
,
Zhao
Y.
,
Meng
T.
,
Shah
S. P.
, and
Asce
D. M.
, “
Surface Treatment on Recycled Coarse Aggregates with Nanomaterials
,”
Journal of Materials in Civil Engineering
28
, no. 
2
(February
2016
):
1
11
, https://doi.org/10.1061/(ASCE)MT.1943-5533.0001368
17.
Saravanakumar
P.
,
Abhiram
K.
, and
Manoj
B.
, “
Properties of Treated Recycled Aggregates and Its Influence on Concrete Strength Characteristics
,”
Construction and Building Materials
111
(May
2016
):
611
617
, https://doi.org/10.1016/j.conbuildmat.2016.02.064
18.
Padhi
R. S.
,
Patra
R. K.
,
Mukharjee
B. B.
, and
Dey
T.
, “
Influence of Incorporation of Rice Husk Ash and Coarse Recycled Concrete Aggregates on Properties of Concrete
,”
Construction and Building Materials
173
(June
2018
):
289
297
, https://doi.org/10.1016/j.conbuildmat.2018.03.270
19.
Coarse and Fine Aggregate for Concrete–Specification
(Third Revision), IS 383: 2016 (New Dehli, India:
Bureau of Indian Standards
,
2016
).
20.
Wang
M.
,
Xie
Y.
,
Long
G.
,
Ma
C.
, and
Zeng
X.
, “
Microhardness Characteristics of High-Strength Cement Paste and Interfacial Transition Zone at Different Curing Regimes
,”
Construction and Building Materials
221
(October
2019
):
151
162
, https://doi.org/10.1016/j.conbuildmat.2019.06.084
21.
Mukharjee
B. B.
and
Barai
S. V
, “
Influence of Incorporation of Nano-silica and Recycled Aggregates on Compressive Strength and Microstructure of Concrete
,”
Construction and Building Materials
71
(August
2014
):
570
578
, https://doi.org/10.1016/j.conbuildmat.2014.08.040
22.
Mukharjee
B. B.
and
Barai
S. V.
, “
Mechanical and Microstructural Characterization of Recycled Aggregate Concrete Containing Silica Nanoparticles
,”
Journal of Sustainable Cement-Based Materials
6
, no. 
1
(January
2017
):
1
17
, https://doi.org/10.1080/21650373.2016.1230899
23.
Kamath
M.
,
Prashant
S.
, and
Kumar
M.
, “
Micro-characterisation of Alkali Activated Paste with Fly Ash-GGBS- Metakaolin Binder System with Ambient Setting Characteristics
,”
Construction and Building Materials
277
(January
2021
): 122323, https://doi.org/10.1016/j.conbuildmat.2021.122323
24.
Crumbie
A. K.
, “
Characterisation of the Microstructure of Concrete
” (PhD diss.,
University of London
,
1994
).
25.
Laugesen
P.
,
Scrivener
K. L.
, and
Crumbie
A. K.
, “
The Interfacial Transition Zone (ITZ) between Cement Paste and Aggregate in Concrete
,”
Interface Science
12
, no. 
4
(October
2004
):
411
421
.
26.
Behera
M.
,
Bhattacharyya
S. K.
,
Minocha
A. K.
,
Deoliya
R.
, and
Maiti
S.
, “
Recycled Aggregate from C & D Waste & Its Use in Concrete—A Breakthrough towards Sustainability in Construction Sector: A Review
,”
Construction and Building Materials
68
(October
2014
):
501
516
, https://doi.org/10.1016/j.conbuildmat.2014.07.003
27.
Padmini
A. K.
,
Ramamurthy
K.
, and
Mathews
M. S.
, “
Influence of Parent Concrete on the Properties of Recycled Aggregate Concrete
,”
Construction and Building Materials
23
, no. 
2
(February
2009
):
829
836
, https://doi.org/10.1016/j.conbuildmat.2008.03.006
28.
Fonseca
N.
,
de Brito
J.
, and
Evangelista
L.
, “
The Influence of Curing Conditions on the Mechanical Performance of Concrete Made with Recycled Concrete Waste
,”
Cement and Concrete Composites
33
, no. 
6
(July
2011
):
637
643
, https://doi.org/10.1016/j.cemconcomp.2011.04.002
29.
Patil
S. V.
,
Balakrishna Rao
K.
, and
Nayak
G.
, “
Quality Improvement of Recycled Aggregate Concrete Using Six Sigma DMAIC Methodology
,”
International Journal of Mathematical, Engineering and Management Sciences
5
, no. 
6
(August
2020
):
1409
1419
, https://doi.org/10.33889/IJMEMS.2020.5.6.104
30.
Abbas
A.
,
Fathifazl
G.
,
Fournier
B.
,
Isgor
O. B.
,
Zavadil
R.
,
Razaqpur
A. G.
, and
Foo
S.
, “
Quantification of the Residual Mortar Content in Recycled Concrete Aggregates by Image Analysis
,”
Materials Characterization
60
, no. 
7
(January
2009
):
716
728
, https://doi.org/10.1016/j.matchar.2009.01.010
31.
Butler
L.
,
West
J. S.
, and
Tighe
S. L.
, “
The Effect of Recycled Concrete Aggregate Properties on the Bond Strength between RCA Concrete and Steel Reinforcement
,”
Cement and Concrete Research
41
, no. 
10
(June
2011
):
1037
1049
, https://doi.org/10.1016/j.cemconres.2011.06.004
32.
Methods of Test for Aggregate for Concrete
, IS 2386 (Part III) (New Delhi, India:
Bureau of Indian Standards
,
1963
).
33.
Methods of Test for Aggregate for Concrete
, IS 2386 (Part IV) (New Delhi, India:
Bureau of Indian Standards
,
1963
).
34.
Brand
A. S.
and
Roesler
J.
, “
Interfacial Transition Zone of Cement Composites with Recycled Concrete Aggregate of Different Moisture States
,”
Advances in Civil Engineering Materials
7
, no. 
1
(
2018
):
87
102
, https://doi.org/10.1520/ACEM20170090
35.
Le
T.
,
Le
G.
,
Garcia-Diaz
E.
,
Betrancourt
D.
, and
Rémond
S.
, “
Hardened Behavior of Mortar Based on Recycled Aggregate: Influence of Saturation State at Macro- and Microscopic Scales
,”
Construction and Building Materials
141
(June
2017
):
479
490
, https://doi.org/10.1016/j.conbuildmat.2017.02.035
36.
Pickel
D.
,
Tighe
S.
, and
West
J. S.
, “
Assessing Benefits of Pre-soaked Recycled Concrete Aggregate on Variably Cured Concrete
,”
Construction and Building Materials
141
(June
2017
):
245
252
, https://doi.org/10.1016/j.conbuildmat.2017.02.140
37.
Mefteh
H.
,
Kebaïli
O.
,
Oucief
H.
,
Berredjem
L.
, and
Arabi
N.
, “
Influence of Moisture Conditioning of Recycled Aggregates on the Properties of Fresh and Hardened Concrete
,”
Journal of Cleaner Production
54
(September
2013
):
282
288
, https://doi.org/10.1016/j.jclepro.2013.05.009
38.
Concrete Mix Proportioning—Guidelines
, IS 10262 (New Delhi, India:
Bureau of Indian Standards
,
2019
).
39.
Specfication for Moulds for Use in Tests of Cement and Concrete
, IS 10086 (New Delhi, India:
Bureau of Indian Standards
,
1999
).
40.
Kumar
S.
,
Das
B. B.
,
Arya
S. B.
, and
Shivaprasad
K. N.
, “
Influence of Sample Preparation Techniques on Microstructure and Nano-mechanical Properties of Steel-Concrete Interface
,”
Construction and Building Materials
256
(September
2020
): 119242, https://doi.org/10.1016/j.conbuildmat.2020.119242
41.
Diamond
S.
, “
Measurement of the Viscosity of Resins Used in SEM Specimen Preparation
,”
Materials and Structures
40
, no. 
9
(
2007
):
995
1000
, https://doi.org/10.1617/s11527-006-9196-7
42.
Goudar
S. K.
,
Das
B. B.
, and
Arya
S. B.
, “
Microstructural Study of Steel-Concrete Interface and Its Influence on Bond Strength of Reinforced Concrete
,”
Advances in Civil Engineering Materials
8
, no. 
1
(February
2019
):
171
189
, https://doi.org/10.1520/ACEM20180133
43.
Snehal
K.
,
Das
B. B.
, and
Akanksha
M.
, “
Early Age, Hydration, Mechanical and Microstructure Properties of Nano-silica Blended Cementitious Composites
,”
Construction and Building Materials
233
(February
2020
): 117212, https://doi.org/10.1016/j.conbuildmat.2019.117212
44.
Broitman
E.
, “
Indentation Hardness Measurements at Macro-, Micro-, and Nanoscale: A Critical Overview
,”
Tribology Letters
65
, no. 
1
(March
2017
):
1
18
, https://doi.org/10.1007/s11249-016-0805-5
45.
Abdulla
N. A.
, “
Effect of Recycled Coarse Aggregate Type on Concrete
,”
Journal of Materials in Civil Engineering
27
, no. 
10
(October
2015
): 04014273, https://doi.org/10.1061/(ASCE)MT.1943-5533.0001247
46.
Etxeberria
M.
,
Vazquez
E.
,
Mari
A.
, and
Barra
M.
, “
Influence of Amount of Recycled Coarse Aggregates and Production Process on Properties of Recycled Aggregate Concrete
,”
Cement and Concrete Research
37
, no. 
5
(May
2007
):
735
742
, https://doi.org/10.1016/j.cemconres.2007.02.002
47.
Duan
Z. H.
and
Poon
C. S.
, “
Properties of Recycled Aggregate Concrete Made with Recycled Aggregates with Different Amounts of Old Adhered Mortars
,”
Materials & Design
58
(June
2014
):
19
29
, https://doi.org/10.1016/j.matdes.2014.01.044
48.
Shaban
W. M.
,
Yang
J.
,
Su
H.
,
Mo
K. H.
,
Li
L.
, and
Xie
J.
, “
Quality Improvement Techniques for Recycled Concrete Aggregate: A Review
,”
Journal of Advanced Concrete Technology
17
, no. 
4
(April
2019
):
151
167
, https://doi.org/10.3151/jact.17.151
49.
Liu
Q.
,
Xiao
J.
, and
Sun
Z.
, “
Experimental Study on the Failure Mechanism of Recycled Concrete
,”
Cement and Concrete Research
41
, no. 
10
(October
2011
):
1050
1057
, https://doi.org/10.1016/j.cemconres.2011.06.007
50.
Jian
B.
,
Xing
D.
,
Sun
C.
, and
Scrivener
K. L.
, “
Characterization of Interfacial Transition Zone in Concrete Prepared with Carbonated Modeled Recycled Concrete Aggregates
,”
Cement and Concrete Research
136
(October
2020
): 106175, https://doi.org/10.1016/j.cemconres.2020.106175
51.
Wu
K.
,
Shi
H.
,
Xu
L.
,
Ye
G.
, and
De Schutter
G.
, “
Cement and Concrete Research Microstructural Characterization of ITZ in Blended Cement Concretes and Its Relation to Transport Properties
,”
Cement and Concrete Research
79
(January
2016
):
243
256
, https://doi.org/10.1016/j.cemconres.2015.09.018
52.
Xiao
J.
,
Li
W.
,
Sun
Z.
,
Lange
D. A.
, and
Shah
S. P.
,
"Properties of Interfacial Transition Zones in Recycled Aggregate Concrete Tested by Nanoindentation,”
Cement and Concrete Composites
37
(March
2013
):
276
292
, https://doi.org/10.1016/j.cemconcomp.2013.01.006
53.
Kwan
W. H.
,
Ramli
M.
,
Kam
K. J.
, and
Sulieman
M. Z.
, “
Influence of the Amount of Recycled Coarse Aggregate in Concrete Design and Durability Properties
,”
Construction and Building Materials
26
, no. 
1
(January
2012
):
565
573
, https://doi.org/10.1016/j.conbuildmat.2011.06.059
54.
Otsuki
N.
,
Asce
M.
,
Miyazato
S.
, and
Yodsudjai
W.
, “
Influence of Recycled Aggregate on Interfacial Transition Zone, Strength, Chloride Penetration and Carbonation of Concrete
,”
Journal of Materials in Civil Engineering
15
, no. 
5
(October
2003
):
443
451
, https://doi.org/10.1061/(ASCE)0899-1561(2003)15:5(443)
55.
Tam
V. W. Y.
and
Tam
C. M.
, “
Diversifying Two-Stage Mixing Approach (TSMA) for Recycled Aggregate Concrete: TSMAs and TSMAsc
,”
Construction and Building Materials
22
, no. 
10
(October
2008
):
2068
2077
, https://doi.org/10.1016/j.conbuildmat.2007.07.024
56.
Abd Elhakam
A.
,
Mohamed
A. E.
, and
Awad
E.
, “
Influence of Self-Healing, Mixing Method and Adding Silica Fume on Mechanical Properties of Recycled Aggregates Concrete
,”
Construction and Building Materials
35
(May
2012
):
421
427
, https://doi.org/10.1016/j.conbuildmat.2012.04.013
57.
Çakır
Ö.
and
Sofyanli
Ö. Ö.
, “
Influence of Silica Fume on Mechanical and Physical Properties of Recycled Aggregate Concrete
,”
HBRC Journal
11
, no. 
2
(August
2015
):
157
166
, https://doi.org/10.1016/j.hbrcj.2014.06.002
58.
Shannag
M. J.
, “
High Strength Concrete Containing Natural Pozzolan and Silica Fume
,”
Cement and Concrete Composites
22
, no. 
6
(December
2000
):
399
406
, https://doi.org/10.1016/S0958-9465(00)00037-8
59.
Poon
C. S.
,
Shui
Z. H.
, and
Lam
L.
, “
Effect of Microstructure of ITZ on Compressive Strength of Concrete Prepared with Recycled Aggregates
,”
Construction and Building Materials
18
, no. 
6
(July
2004
):
461
468
, https://doi.org/10.1016/j.conbuildmat.2004.03.005
60.
Yan
H.
,
Sun
W.
, and
Chen
H.
, “
The Effect of Silica Fume and Steel Fiber on the Dynamic Mechanical Performance of High-Strength Concrete
,”
Cement and Concrete Research
29
, no. 
3
(March
1999
):
423
426
, https://doi.org/10.1016/S0008-8846(98)00235-X
61.
Pepe
M.
,
Toledo
R. D.
,
Koenders
E. A. B.
, and
Martinelli
E.
, “
Alternative Processing Procedures for Recycled Aggregates in Structural Concrete
,”
Construction and Building Materials
69
(October
2014
):
124
132
, https://doi.org/10.1016/j.conbuildmat.2014.06.084
62.
Sui
Y.
and
Mueller
A.
, “
Development of Thermo-mechanical Treatment for Recycling of Used Concrete
,”
Materials and Structures
45
, no. 
10
(March
2012
):
1487
1495
, https://doi.org/10.1617/s11527-012-9852-z
63.
Qudoos
A.
,
Gi
H.
, and
Ryou
J.
, “
Influence of the Surface Roughness of Crushed Natural Aggregates on the Microhardness of the Interfacial Transition Zone of Concrete with Mineral Admixtures and Polymer Latex
,”
Construction and Building Materials
168
(April
2018
):
946
957
, https://doi.org/10.1016/j.conbuildmat.2018.02.205
This content is only available via PDF.
You do not currently have access to this content.