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ASTM Selected Technical Papers
Bearing Steel Technology-Advances and State of the Art in Bearing Steel Quality Assurance: 7th Volume
By
John M. Beswick
John M. Beswick
editor
1
SKF Group Purchasing SKF Business & Technology Park
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Kelvinbaan 16
, P.O. Box 2350
3430 DT Nieuwegein,
The Netherlands
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ISBN-10:
0-8031-3491-6
ISBN:
978-0-8031-3491-1
No. of Pages:
278
Publisher:
ASTM International
Publication date:
2007

The presence of multiple types of defect is a challenge for Extreme Value Inclusion Rating since it can lead to serious underestimation of extreme inclusion size and it can in practice make methods less robust than expected. First the paper deals with the results being obtained by ESIS TC20 within two round-robins carried out on an automotive steel and a bearing steel. Results show the need for correct assessment of multiple types of particles. We present here a new method of analysis based on a “competing risks” model together with some practical exploitation in terms of: (i) evaluation of the minimum control area to be inspected by “block maxima” sampling; (ii) new implications for data collection based on image analysis; (iii) assessment of sensitivity to the distribution of different particles.

1.
Murakami
,
Y.
,
Metal Fatigue: Effects of Small Defects and Nonmetallic Inclusions
,
Elsevier
,
Oxford
,
2002
.
2.
Monnot
,
J.
,
Heritier
,
B.
, and
Cogne
,
J. Y.
, “
Relationship of Melting Practice, Inclusion Type, and Size with Fatigue Resistance of Bearing Steels
,” in
Proceedings, Effect of Steel Manufacturing Processes on the Quality of Bearing Steels
,
Phoenix, Arizona
, Nov. 4–6, 1986,
ASTM
,
1988
, pp. 149–165.
3.
Murakami
,
Y.
,
Metal Fatigue: Effect of Small Defects and Nonmetallic Inclusions
,
Yokendo Ltd.
,
Tokyo
,
1994
.
4.
Murakami
,
Y.
, “
Inclusion Rating by Statistics of Extreme Values and Its Application to Fatigue Strength Prediction and Quality Control of Materials
,”
J. Res. Natl. Inst. Stand. Technol.
 1044-677X, Vol.
99
,
1994
, pp. 345–351.
5.
Murakami
,
Y.
, “
Analysis of Stress Intensity Factors of Modes I, II and III for Inclined Surface Cracks of Arbitrary Shape
,”
Eng. Fract. Mech.
 0013-7944, Vol.
22
,
1985
.
6.
ESIS TC20, “
Round-Robin About the Application of ESIS P11 -02 (2002)—Steel 42CrMo4: Sample Preparation and Instructions
,” available at: http://www.mecc.polimi.it/~beretta/EsisTC20/,
2004
.
7.
Murakami
,
Y.
, and
Endo
,
M.
, “
Effects of Hardness and Crack Geometries on ΔKth of Small Cracks Emanating from Small Defects
,” in
The Behavior of Short Fatigue Cracks
,
Miller
K. J.
and
Rios
E. R. De Los
, Eds.,
MEP
,
London
,
1986
.
8.
Beretta
,
S.
, and
Murakami
,
Y.
, “
Largest-extreme-value Distribution Analysis of Multiple Inclusion Types in Determining Steel Cleanliness
,”
Metall. Mater. Trans. B
 1073-5615, Vol.
32B
,
2001
, pp. 517–523.
9.
Beretta
,
S.
,
Anderson
,
C. W.
, and
Murakami
,
Y.
, “
Extreme Value Models for the Assessment of Steels Containing Two Types of Inclusion
,” submitted to
Acta Mater.
 1359-6454,
2005
.
10.
Zhou
,
S.
,
Murakami
,
Y.
,
Beretta
,
S.
, and
Fukushima
,
Y.
, “
Experimental Investigation on Statistics of Extremes for Three-dimensional Distribution of Non-metallic Inclusions
,”
Mater. Sci. Technol.
 0957-0233, Vol.
18
,
2002
.
11.
Juvonen
,
P.
, “
Effect of Non-Metallic Inclusions on Fatigue Properties of Calcium Treated Steels
,” DSciTech thesis,
Helsinki University of Technology
,
2004
.
12.
Henault
,
E.
, “
Round-Robin about the application of ESIS P11-02 (2002)—100Cr6 bearing steel: sample preparation, instruction for measurements, typical results
,”, available at: http:// wvvw.mecc.polimi.it/~berelta/EsisTC20/,
2005
.
13.
Seki
,
T.
, Unpublished research,
Aichi Steel Works Ltd.
, Tokai-shi, Japan,
1996
.
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