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ASTM Selected Technical Papers
Galvanic Corrosion
By
HP Hack
HP Hack
1
David Taylor Naval Research Center
,
Bethesda, MD
;
symposium chairman and editor
.
Search for other works by this author on:
ISBN-10:
0-8031-0981-4
ISBN:
978-0-8031-0981-0
No. of Pages:
364
Publisher:
ASTM International
Publication date:
1988

Galvanic corrosion is an important consideration in brackish or seawater cooled power plant condensers containing dissimilar metal components. Cathodic protection is often used to minimize galvanic corrosion, but under certain conditions of operation, many condenser components, including high performance ferritic stainless steel tubing, can become susceptible to hydrogen embrittlement. Results of laboratory experiments indicate that conditions can be defined for the operation of a cathodic protection system, which will minimize corrosion of dissimilar, less noble, tubesheet, and waterbox materials and avoid embrittlement of high performance ferritic stainless steel tubing. These conditions are similar to those now recommended for use with condensers operating with titanium tubing. Several power plant condensers using SEA-CURE® (Unified Numbering System [UNS] S44660) ferritic stainless steel tubing are now successfully operating with impressed current cathodic protection systems, and no difficulties with hydrogen damage to the tubing have been encountered.

1.
Davison
,
R. M.
,
Deverall
,
H.
, and
Redmond
,
J. D.
, “
Ferritic and Duplex Stainless Steels
,”
Process Industries Corrosion
,
1986
.
2.
Streicher
,
M. A.
, “
New Stainless Steels for the Process and Power Industries
,”
Metals Progress
,
10
1985
, pp. 29-42.
3.
Redmond
,
J. D.
and
Miska
,
K. H.
, “
High-Performance Stainless Steels for High-Chloride Service—Parts I, II
,”
Chemical Engineering
,
07
1983
, p. 93, and Aug. 1983, p. 91.
4.
Kovach
,
C. W.
and
Thackray
,
J. C.
, “
The Development of SEA-CURE® Condenser Tubing
,”
Advanced Stainless Steels for Seawater Applications
,
The Climax Molybdenum Company
, pp. 81-92.
5.
Streicher
,
M. A.
, “
Development of Pitting Resistant Fe-Cr-Mo Alloys
,”
Corrosion
, Vol.
30
, No.
3
, p. 77,
1974
.
6.
Kovach
,
C. W.
,
Redmerski
,
L. S.
, and
Kurtz
,
H. D.
, “
Crevice Corrosion Performance of a Ferritic Stainless Steel Designed for Saline Water Condenser and Heat Exchanger Applications
,”
NACE Corrosion/80
, Paper 95.
7.
Kovach
,
C. W.
and
Redmerski
,
L. S.
, “
Crevice Corrosion of Type 316 and Highly Alloyed Stainless Steels in Simulated Natural Environments Using the Multiple Crevice Assembly
,”
NACE Corrosion/81
, Paper 123.
8.
Redmerski
,
L. S.
,
Eckenrod
,
J. J.
, and
Kovach
,
C. W.
, “
Crevice Corrosion of Stainless Steel Welds in Chloride Environments
,”
Materials Performance
, Vol.
22
, No.
6
,
1983
, p. 31.
9.
Astley
,
D. J.
and
Rowland
,
J. C.
, “
Modelling of Bimetallic Corrosion in Sea Water Systems
,”
British Corrosion Journal
, Vol.
20
, No.
2
,
1985
.
10.
Uhlig
,
H. H.
,
Corrosion and Corrosion Control
,
John Wiley and Sons, Inc.
, Chapter 12,
09
1965
.
11.
Fulford
,
J. P.
and
Piazza
,
J. L.
, “
Advances in Water Box Cathodic Protection
,”
NACE Corrosion/84
, Paper 51.
12.
Kovach
,
C. W.
, “
Experience with High Performance UNS S44660 Ferritic Stainless Steel Tubing in Power Plant Condenser
,” presented at
the ASME Joint Power Conference
,
Toronto, Ontario, Canada
,
09
1984
.
13.
Grubb
,
J. F.
and
Maurer
,
J. R.
, “
Use of Cathodic Protection with Superferritic Stainless Steels in Seawater
,”
Corrosion/84
, Paper 28.
14.
Hanson
,
C. F.
,
Titanium Condenser Tube Application in Practice, Materials in Power Plant
, Series 3, No.
3
,
Chameleon Press
,
London
,
1975
.
15.
Kearns
,
J. R.
,
Grubb
,
J. F.
, and
Johnson
,
M. J.
, “
Accelerated Corrosion in Dissimilar Metal Crevices
,”
NACE Corrosion/86
, Paper 228.
16.
Grubb
,
J. F.
, “
Hydrogen Embrittlement of Superferritic Stainless Steels
,”
1984 ASM International Conference on New Developments in Stainless Steel Technology
, No. 8410-28.
17.
Redmerski
,
L. S.
,
Eckenrod
,
J. J.
,
Pinnow
,
K. E.
, and
Kovach
,
C. W.
, “
Cathodic Protection of Seawater-Cooled Power Plant Condensers Operating With High Performance Ferritic Stainless Steel Tubing
,”
NACE Corrosion/85
, Paper 208.
18.
Pourbaix
,
M. J. N.
,
Atlas of Electrochemical Equilibria in Aqueous Solutions
,
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,
Pergamon Press
,
1966
.
19.
Mazzo
,
F.
,
Torchio
,
S.
, and
Ciaghe
,
L.
, “
Some Aspects of the Corrosion Behavior of Some E.L.I. Superferritic Stainless Steels in Chloride Environment Under Cathodic Coupling
,”
NACE Corrosion/86
, Paper 117.
20.
Tsai
,
C. H.
and
Lee
,
P.
, “
A Study of Hydriding of Titanium Alloy in Seawater Under Cathodic Polarization
,”
NACE Corrosion/86
, Paper 259.
21.
Krishnamurthy
,
R. M.
, “
Characterization of the Embrittlement Tendency of a Cathodically Polarized Superferritic Stainless Steel in Seawater
,” Master of Science thesis,
Florida Atlantic University
, Boca Raton, FL,
1986
.
22.
Streicher
,
M. A.
, “
Analysis of Crevice Corrosion Data from Two Sea Water Exposure Tests on Stainless Alloys
,”
Materials Performance
,
05
1983
, pp. 38-49.
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