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ASTM Selected Technical Papers
Corrosion Monitoring in Industrial Plants Using Nondestructive Testing and Electrochemical Methods
By
GC Moran
GC Moran
1
PSE&G Research Corporation, Research and Testing Laboratory
,
Maplewood, NJ 07040
;
symposium cochairman and editor
.
Search for other works by this author on:
P Labine
P Labine
2
Petrolite Corporation
,
St. Louis, MO 63119
;
symposium cochairman and editor
.
Search for other works by this author on:
ISBN-10:
0-8031-0471-5
ISBN:
978-0-8031-0471-6
No. of Pages:
525
Publisher:
ASTM International
Publication date:
1986

Many nondestructive testing (NDT) methods for corrosion detection depend on the reduced thickness of the component following corrosive attack. This is normally the underlying concept for corrosion detection by NDT methods such as X-radiography, ultrasonics, and eddy currents. For neutron radiography, however, the basis for the detection is the neutron attenuation by the hydrogen in the corrosion product itself. This difference in the approach gives neutron radiography an advantage over many other NDT methods because of the potential for early detection of corrosion, before extensive attack and thinning of the material have occurred. Neutron radiographic methods are reviewed and some initial results are given for corrosion detection in aluminum. Practical neutron sources are becoming available and can be combined with established image detectors, including real-time detection systems. Corrosion in aluminum resulting from a 6.5-h supersaturated salt-water spray is shown to be detectable.

1.
Bennett
,
L. H.
,
Kruger
,
J.
,
Parker
,
R. L.
,
Passaglia
,
E.
,
Ruff
,
A. E.
, and
Yakowitz
,
H.
, “
Economic Benefits of Metallic Corrosion in the United States
,” NBS Special Publication 511-1,
National Bureau of Standards
,
Washington, DC
,
05
1978
.
2.
Proceedings
, AFWAL/ML Workshop on Nondestructive Evaluation of Aircraft Corrosion,
Norton
N. M.
, Ed.,
Wright Aeronautical Laboratories
,
Wright-Patterson AFB, OH
, 24–25, May 1983.
3.
Metallized Coatings for Corrosion Control of Naval Ship Structures and Components
,” National Materials Advisory Board Report NMAB-409,
National Academy of Sciences
, Washington, DC,
02
1983
.
4.
Corrosion Issue
,
ASTM Standardization News
, Vol.
9
, No.
5
,
1981
.
5.
Whitaker
,
R.
, “
Corrosion
,”
EPRI Journal
 0362-3416, Vol.
6
, No.
7
,
09
1981
, pp. 6–13.
6.
New Technique for Detecting Corrosion Offers Cost Savings
,”
Aviation Week & Space Technology
,
31
05
1976
.
7.
Clementson
,
A.
, “
Corrosion in Aircraft
,”
British Journal of Non-Destructive Testing
, Vol.
17
, No.
2
,
1975
, pp. 40–45.
8.
Tyrer
,
H.
, “
What is Corrosion?
British Journal of Non-Destructive Testing
, Vol.
17
, No.
2
,
1975
, pp. 37–39.
9.
Peters
,
B. F.
, “
Non-Destructive Testing for Corrosion Evaluation
,”
Engineering Journal
, Vol.
55
, No.
3
,
1972
, pp. 20–25.
10.
King
,
W.
,
Lifka
,
B. W.
, and
Willey
,
L. A.
, “
Control Tests to Verify High Resistance to Stress Corrosion of 7075-T73 Alloy Products
,”
Materials Evaluation
, Vol.
23
,
1965
, pp. 89–95.
11.
Gilbert
,
E.
, “
Applications of Nondestructive Testing in the Petroleum Industry
,”
Nondestructive Testing
, Vol.
21
,
1963
, pp. 235–237.
12.
Singh
,
A.
,
McClintock
,
R.
,
Rudwick
,
T. W.
, and
Brackett
,
R. L.
, “
Automated Inspection of Corroded Steel Structures
,”
Materials Evaluation
, Vol.
41
, No.
5
,
04
1983
, pp. 568–570.
13.
Cordellos
,
A. D.
,
Bell
,
R. O.
, and
Brummer
,
S. B.
, “
Use of Rayleigh Waves for the Detection of Stress-Corrosion Cracking in Aluminum Alloys
,”
Materials Evaluation
, Vol.
27
,
1969
, pp. 85–90.
14.
Weil
,
B. L.
, “
Stress Corrosion Crack Detection and Characterization Using Ultrasound
,”
Materials Evaluation
, Vol.
27
,
1969
, pp. 135–139.
15.
Erdman
,
D.
, “
Ultrasonic Pulse-Echo Techniques for Evaluating Thickness, Bonding and Corrosion
,”
Nondestructive Testing
, Vol.
18
,
1960
, pp. 408–410.
16.
Peters
,
B. F.
, “
Radiography for Corrosion Evaluation
,”
Materials Evaluation
, Vol.
23
,
1965
, pp. 129–135.
17.
Bond
,
A. R.
, “
Corrosion Detection and Evaluation by NDT
,”
British Journal of Destructive Testing
, Vol.
17
, No.
2
,
1975
, pp. 46–52.
18.
Johnson
,
D. R.
, “
Nondestructive Inspection of Honeycomb Panels at McClellan Air Force Base
,” Department of Defense NDI Conference,
Seattle
,
11
1976
, pp. 151–166.
19.
Bassim
,
M. N.
and
Piron
,
D. L.
, “
Acoustic Emission Monitoring of Large Structures Under Corrosive Environment
,”
British Journal of Non-Destructive Testing
, Vol.
24
, No.
5
,
1982
, pp. 259–262.
20.
Feist
,
W. D.
, “
Acoustic Emission Inspection of Aircraft Engine Turbine Blades for Intergranular Corrosion
,
NDT International
, Vol.
15
, No.
4
,
1982
, pp. 197–200.
21.
Berger
,
H.
, “
Radiographic Nondestructive Testing
,”
Standardization News
, Vol.
3
, No.
3
,
03
1975
, pp. 21–29.
22.
Berger
,
H.
,
Neutron Radiography
,
Elsevier
,
Amsterdam
,
1965
.
23.
Radiography With Neutrons
,
Hawkesworth
M. R.
, Ed.,
British Nuclear Energy Society
,
London
,
1975
.
24.
Practical Applications of Neutron Radiography and Gaging
, ASTM STP 586,
Berger
H.
, Ed.,
American Society for Testing and Materials
,
Philadelphia
,
1976
.
25.
Atomic Energy Review
, Neutron Radiography Issue, Vol.
15
, No. 2,
International Atomic Energy Agency
,
Vienna
,
06
1977
, pp. 123–364.
26.
Tyufyakov
,
N. D.
and
Shtan
,
A. S.
,
Principles of Neutron Radiography
, translation from 1975 book published in Russian,
Amerind Publishing Co.
,
New Delhi
,
1979
.
27.
Von der Hardt
,
P.
and
Rottger
,
H.
,
Neutron Radiography Handbook
,
D. Reidel Publishing Co.
,
Dordrecht, the Netherlands
,
1981
.
28.
Neutron Radiography
,
Barton
J. P.
and
Von der Hardt
P.
, Eds.,
D. Reidel Publishing Co.
,
Dordrecht, the Netherlands
,
1983
.
29.
Berger
,
H.
,
Cutforth
,
D.
,
Garrett
,
D.
,
Haskins
,
J.
,
Iddings
,
F.
, and
Newacheck
,
R.
, “
Neutron Radiography
,” Section 12,
Nondestructive Testing Handbook, Radiography and Radiation Techniques
, Vol.
3
,
Bryant
L.
, Ed.,
American Society for Nondestructive Testing
,
Columbus, OH
,
1984
.
30.
Matfield
,
R.
,
Neutron Radiography
, Vol.
174
,
Atom
,
London
,
1971
, p. 84.
31.
Protection Against Neutron Radiation
,” NCRP Report No. 38,
National Council on Radiation Protection and Measurements
, Washington, DC,
1971
.
32.
John
,
J.
,
Larsen
,
J. E.
,
Patricelli
,
F.
,
Devine
,
M. J.
, and
Koury
,
A. J.
, “
Neutron Radiography for Maintenance Inspection of Military and Civilian Aircraft
,”
Californium-252 Source Technology, Scientific and Industrial Applications
,
Berger
R. L.
and
Cornman
W. R.
, Eds., Report CONF-760436,
E. I. du Pont de Nemours & Co., Savannah River Laboratory
, Aiken, NC,
1976
, pp. V-47 to V-75.
33.
Garrett
,
D. A.
, “
The Microscopic Detection of Corrosion in Aluminum Aircraft Structures with Thermal Neutron Beams and Film Imaging Methods
,” Report NBSIR 78-1434,
National Bureau of Standards
, Washington, DC,
12
1977
.
34.
Froom
,
Douglas
,
McClellan AFB
, CA private communication,
1983
.
35.
Winn
,
W. G.
, “
Neutron Radiographic Detection Limits of Fluids in Metal Pipes
,”
Materials Evaluation
, Vol.
34
, No.
9
,
1976
, pp. 207–212.
36.
Tyufyakov
,
N. D.
, “
Determination of Hydrogen Content in Materials and Products by Neutron Radiography Method
,”
Neutron Radiography
,
Barton
J. P.
and
Von der Hardt
P.
, Eds.,
D. Reidel Publishing Co.
,
Dordrecht, the Netherlands
,
1983
, pp. 303–307.
37.
Klepfer
,
H. H.
,
Kosanke
,
H. D.
, and
Esch
,
E. L.
, “
Neutrographic Hydrogen Determination in Zirconium Alloys
,”
Applications-Related Phenomena for Zirconium and Its Alloys
, ASTM STP 458,
American Society for Testing and Materials
,
Philadelphia
,
1969
, pp. 372–385.
38.
Kosanke
,
H. D.
, “
Hydrogen Sensitive Neutron Radiography
,”
Transactions, American Nuclear Society
, Vol.
14
, No.
2
,
1971
, p. 533.
39.
Hawkesworth
,
M. R.
and
Walker
,
J.
, “
Cold Neutron Beams for Radiography Through Steel
,”
Radiography with Neutrons
,
Hawkesworth
M. R.
, Ed.,
British Nuclear Energy Society
,
London
,
1975
, pp. 133–138.
40.
Whittemore
,
W. L.
and
Berger
,
H.
, “
Physics of Neutron Radiography Using Selected Neutron Energies
,”
Neutron Radiography
,
Barton
J. P.
and
Von der Hardt
P.
, Eds.,
D. Reidel Publishing Co.
,
Dordrecht, the Netherlands
,
1983
, pp. 23–33.
41.
John
,
J.
, “
Californium-Based Neutron Radiography for Corrosion Detection in Aircraft
,”
Practical Applications of Neutron Radiography and Gaging
, ASTM STP 586,
Berger
H.
, Ed.,
American Society for Testing and Materials
,
Philadelphia
,
1976
, pp. 168–180.
42.
Berger
,
H.
and
Bracher
,
D. A.
, “
Real-Time Thermal Neutron Radiographic Detection Systems
” in
Proceedings
, Eighth World Conference on NDT,
Cannes, France
, Paper 3L6,
1976
.
43.
Berger
,
H.
, “
Real-Time Neutron Radiographic Observations of Fluid Flow
,”
1982 Paper Summaries
,
American Society for Nondestructive Testing
,
Columbus, OH
,
1982
, pp. 487–489.
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