Power Density Performance Improvements for High Pressure Ripple Energy Harvesting

A hydraulic pressure energy harvester (HPEH) device, which utilizes a housing to isolate a piezoelectric stack from the hydraulic fluid via a mechanical interface, generates power by converting the dynamic pressure within the system into electricity. Prior work developed an HPEH device capable of generating 2187 microWatts from an 85 kPa pressure ripple amplitude using a 1387 mm³ stack. A new generation of HPEH produced 157 microWatts at the test conditions of 18 MPa static pressure and 394 kPa root-mean-square pressure amplitude using a 50 mm³ stack, thus increasing the power produced per volume of piezoelectric stack principally due to the higher dynamic pressure input. The stack and housing design implemented on this new prototype device yield a compact, high-pressure hydraulic pressure energy harvester designed to withstand 35 MPa. The device, which is less than a 2.54 cm in length as compared to a 5.3 cm length of a previous HPEH, was statically tested up to 21.9 MPa and dynamically tested up to 19 MPa with 400 kPa root-mean-square dynamic pressure amplitude. An inductor was included in the load circuit in parallel with the stack and the load resistance to increase the power output of the device. A previously developed electromechanical power output model for this device that predicts the power output given the dynamic pressure ripple amplitude is compared to the power results. The power extracted from this device would be sufficient to meet the proposed applications of the device, which is to power sensor nodes in hydraulic systems.