A Comparison of Two Thermal Insulation and Structural Materials for Use in Type B Packagings

This paper presents the summary of design features and test results of two Type B Shipping Package prototype configurations comprising different insulating materials developed by the Savannah River National Laboratory (SRNL) for the Department of Energy. The materials evaluated, a closed-cell polyurethane foam and a vacu-formed ceramic fiber material, were selected to provide adequate structural protection to the package containment vessel during Normal Conditions of Transport (NCT) and Hypothetical Accident Condition (HAC) events and to provide thermal protection during the HAC fire. Polyurethane foam has been used in shipping package designs for many years because of the stiffness it provides to the structure and because of the thermal protection it provides during fire scenarios. This comparison describes how ceramic fiber material offers an alternative to the polyurethane foam in a specific overpack design. Because of the high operating temperature (∼2,300°F) of the ceramic material, it allows for contents with higher heat loads to be shipped than is possible with polyurethane foam. Methods of manufacturing and design considerations using the two materials will be addressed.