Linear and Nonlinear Finite Element Analysis of an Exhaust Manifold With Included Bellows

The aim of this paper is to examine the utility of nonlinear analysis for structural response to thermal and mechanical loads, for a structure containing alternating regions of high and low stiffness as a result of inclusion of bellow sections. Utility is measured by comparison of results of linear and nonlinear analyses. The specific example used is that of an exhaust manifold for a large diesel engine. The paper discusses modeling of geometric and material nonlinearity, and makes recommendations in regard to which nonlinear effects are thought to be significant, based on the linear/nonlinear comparisons. The paper also contains general comments on the finite element modeling of structures containing bellows.