Bit Dysfunction Characterization Using a Sensor System at the Bit Available to Purchase

Drilling operations represent a major cost in discovering and exploring new petroleum reserves. Poor drilling performance, for example low ROP, can lead to high cost per foot. In order to optimize the performance of drill bits, the dynamic behavior of the bit and the drillstring has to be monitored. In recent developments, we have deployed a sensor / data acquisition (DAQ) system that is mounted at the bit, which can monitor the behavior of the drill bit and dynamic dysfunctions associated with the operating parameters, different rock formations and rock/bit interactions. A modified shank accommodates the sensor / DAQ system. Its location was determined based on extensive analysis of the bit’s structural integrity. Initial tests verified the ability of the system to identify PDC bit dysfunctions, such as backward whirl — one of the most bit damaging events in the drilling operation. Placing a sensor system in the bit allows for accurate pattern recognition and severity determination in terms of dynamic dysfunctions of the bit and can aid in optimizing drilling parameters in pursuit of increased ROP and reduced drilling costs.