... Abstract Laser Powder Bed Fusion (LPBF) is one of the prominent additive manufacturing methods developed in the last decades to fabricate metal parts with high geometric resolution. To fully leverage the advantages of LPBF, it is generally desired to produce low-roughness surfaces to minimize...

.... The current study proposes a conditional GAN capable of visualizing the metal AM temporal thermal data with process domain knowledge fused into the image generation procedure. Targeted temporal thermal field images of a laser powder bed fusion process are generated by considering laser power, scan speed...

... Abstract This work pertains to the laser powder bed fusion (LPBF) additive manufacturing process. The goal of this work is to mitigate the expense and time required for qualification of laser powder bed fusion processed parts. In pursuit of this goal, the objective of this work is to develop...

... Abstract With the rapid growth of the manufacturing industry, laser-based metal additive manufacturing, such as laser powder bed fusion, has the potential to usher in a revolution. However, its widespread adoption is contingent on the resolution of several challenges. A significant challenge...

... Abstract The main research goal of this study is to decipher the intercorrelation between process-induced thermal-structure-property relationships of Stainless Steel 316L fabricated by laser powder bed fusion. The objective therein is achieved by explaining and quantifying the effect...

... Abstract Laser Powder Bed Fusion (L-PBF) is a renowned additive manufacturing technique, celebrated for its capability to construct intricate metal components with remarkable precision. However, one of the main challenges with L-PBF is the formation of complex microstructures, which can...

... Abstract Internal defects, e.g., lack of fusion and porosity, are major quality concerns in Laser Powder Bed Fusion (L-PBF). In post-process part inspection, X-ray Computed Tomography (XCT) is used to scan the part to reveal the defective regions inside. 2-dimensional XCT images are obtained...

... Abstract Employing Laser Powder Bed Fusion (LPBF) method to manufacture NiTiHf Shape Memory Alloy (SMA) is becoming more common. The major design property for NiTiHf is the transformation temperatures (TTs) which control the activation threshold of the SMA material and enable it to create...

... (IN718) is a well-known high-strength nickel alloy that can be manufactured using laser powder bed fusion (LPBF). During the LPBF process, the thermal gradient and solidification rates vary, resulting in various solidification conditions and microstructures. This study aims to investigate...

... Abstract Additive manufacturing of high gamma prime (γ’) Nickel-based superalloys are challenging due to their hot cracking tendency. This study comprises an understanding of microstructural evolution and mechanical properties of Inconel 939 (IN939) alloy processed via laser powder bed fusion...

... to these deviations are also difficult to compare because they are based on several geometries that are manufactured using different processes, materials, and machine settings. Laser Powder Bed Fusion (LPBF) is gaining in popularity, but one of the obstacles facing its larger industrial use is the limited knowledge...

... damping (depending on the design). Nowadays, the Additive Manufacturing (AM) and especially Laser Powder Bed Fusion (LPBF) allow to manufacture multifunctional and complex components with high structural integrity and extended lifetime. An example of uncooled turbine blade design of a jet engine has been...

... Abstract Laser powder bed fusion (LPBF) is a promising technology to manufacture complex geometry in a layer wised manner. Shifting from low volume prototyping to high volume production the demand for quality assurance and reliability of additive manufacturing systems increases hence in-situ...

... and analyze large amounts data facilitates the development of machine learning models for estimating part properties based on the process signatures. laser powder bed fusion in-situ coaxial monitoring melt pool temperature two-wavelength imaging pyrometry Proceedings of the ASME 2022 17th...

... of as-AM coupons. This research focused on the tensile testing of Laser Powder Bed Fusion (LPBF) produced Inconel 718 to isolate the effects of as-AM surface roughness. Six different surface conditions were produced by varying two different laser processing conditions, with and without contour laser scans...

... Abstract Laser powder bed fusion (L-PBF) additive manufacturing has been used to fabricate complex-shaped structures, which often consist of fine features. Due to transient process phenomena, there are differences in terms of the melt pool formation and the surface morphology depending upon...

... Abstract In this study, surrogate pores were designed and generated at specific locations inside tensile specimens fabricated by laser powder bed fusion (L-PBF) processing and further evaluated in porosity characteristics and mechanical properties. The objectives are to demonstrate...

... Abstract The powder motion induced by the gas flow has been identified as one of the critical phenomena in laser powder bed fusion processes that significantly affects the build quality. However, the gas dynamics and its induced driving forces for the powder motions have not been well...

... Abstract In laser powder bed fusion metal additive manufacturing, insufficient shield gas flow allows accumulation of condensate and ejecta above the build plane and in the beam path. These process byproducts are associated with beam obstruction, attenuation, and thermal lensing, which...

... with in-situ infrared thermography data in the context of the laser powder bed fusion (LPBF) additive manufacturing process. We realize this objective through the following three tasks. First, two types of test parts (stainless steel) are made in two corresponding build cycles on a Renishaw AM250 LPBF machine...