.... directed energy deposition laser metal deposition hybrid manufacturing surface roughness Proceedings of the ASME 2024 19th International Manufacturing Science and Engineering Conference MSEC2024 June 17-21, 2024, Knoxville, Tennessee MSEC2024-125157 COST MODELING AND EVALUATION OF HYBRID...

... Abstract Hybrid manufacturing is the combination of two or more different processes to overcome their individual limitations and take advantage of their combined strengths to produce components more efficiently and eco-friendly than existing processes. Double-sided incremental forming (DSIF...

... Abstract Among the hybrid manufacturing techniques, hybrid injection molding is a cutting-edge manufacturing strategy that combines the benefits of additive manufacturing (AM) and conventional injection molding (IM), enabling the production of parts with complex internal structures...

... location can be controlled in a directed energy deposition process. directed energy deposition hybrid manufacturing additive manufacturing Proceedings of the ASME 2024 19th International Manufacturing Science and Engineering Conference MSEC2024 June 17-21, 2024, Knoxville, Tennessee MSEC2024...

... required to replace the nozzle incentivizes its reuse even when visibly worn. Often this initiates a process quality decline in the form of underbuilt geometry and internal defects due to losses in powder catchment efficiency. While depositing H13 steel using a hybrid manufacturing machine tool equipped...

... manufacturing additive manufacturing hybrid manufacturing Proceedings of the ASME 2024 19th International Manufacturing Science and Engineering Conference MSEC2024 June 17-21, 2024, Knoxville, Tennessee MSEC2024-121212 POSITIONING ACCURACY IN A CONCURRENT ROBOT-CNC HYBRID MANUFACTURING SYSTEM Jesse Goodwin...

... their respective downfalls. Motivated by this approach, this work introduces a new integration concept that combines the best-in-class plastic manufacturing process, injection molding (IM), with additive manufacturing (AM) through a hybrid manufacturing process, which is here called Additive Insert Molding (AIM...

... contribution to this waste issue was identified in past work as wearing exterior and interior surfaces on a replaceable nozzle component within the additive head of such a system integrated into a hybrid manufacturing machine tool. A computational fluid dynamics simulation is developed specifically for use...

... time. Hybrid manufacturing combines additive and subtractive methods to produce near-net-shape parts with improved quality. However, more research needs to be done to examine the hybrid process on polymers and its potential to reduce the total manufacturing time through rapid printing followed...

... Abstract Hybrid manufacturing can combine additive and machining processing to create parts that would otherwise require two or more machines and can provide many beneficial opportunities in the manufacturing industry. This paper details the creation and application of a generalized process...

... results were found to match within 6%. It has been shown that simulation can be used to predict effects of sacrificial support structures on substrate distortion in a blown powder directed energy deposition process. directed energy deposition hybrid manufacturing additive manufacturing...

... consideration in the manufacturing process. directed energy deposition hybrid manufacturing blown powder directed energy deposition Proceedings of the ASME 2023 18th International Manufacturing Science and Engineering Conference MSEC2023 June 12-16, 2023, New Brunswick, NJ, USA MSEC2023-104372 EFFECT...

... is very sensitive to minimal changes in some process parameters. DED technology hybrid manufacturing process parameters 316L stainless steel Proceedings of the ASME 2022 17th International Manufacturing Science and Engineering Conference MSEC2022 June 27-July 1, 2022, West Lafayette, Indiana...

... to make design choices for cooling strategies. The model also enables verification of select critical process parameters such as dwell times for a desired interpass temperature. hybrid manufacturing retrofit additive manufacturing finite element analysis wire arc additive manufacturing...

... tools means that the desired component must be produced in sections, where the hybrid manufacturing process is conducted iteratively. A key aspect of this hybrid manufacturing process is the deposition of the first bead onto the previously machined component section, a thin-walled substrate. Since...

... cooling would allow for an increased deposition rate without structural failure. It was determined the FEA software can be used to accurately model and predict the thermal response of WAAM AM components. hybrid manufacturing retrofit additive manufacturing finite element analysis metal inert gas...

... and toolpaths, indicating the need for continued innovation in hybrid manufacturing specific CAM/CAD software, as well as closed loop machine monitoring and quality control. hot wire deposition hybrid manufacturing additive manufacturing laser cladding process planning INITIAL PROCESS PLANNING...

... Abstract Oak Ridge National Lab’s (ORNL) Metal Big Area Additive Manufacturing (mBAAM) and Hybrid Manufacturing teams in the Manufacturing Demonstration Facility (MDF) was tasked with developing a part that exceeded 24 inches in length and 100lbs in weight on a laser hotwire welding system...

... nickel-aluminum bronze sand casting defects additive manufacturing hybrid Manufacturing NOVEL SPRUE DESIGNS TO REDUCE CASTING DEFECTS IN NICKEL ALUMINUM BRONZE: A COMPUTATIONAL STUDY Philip King1, Daniel Martinez2 and Guha P. Manogharan1* 1Department of Mechanical Engineering 2Additive...