... model, in which the three-dimensional chip flow is interpreted as a piling up of orthogonal cuttings in the planes containing cutting and chip flow velocities. The shear angle and the shear stress on the shear plane during chip formation are associated with the cutting force. chip morphology...

... beam and the tool was designed. And the similar chip morphology obtained by variable-angle cutting experiments verified the effectiveness of the cutting model. Moreover, fracture chips and continuous banded chips are found in both simulation and experiment, which implies that the cutting mechanism...

... to simulate the chip formation process in Abaqus/Explicit. Sub-model 2 is programmed to simulate the cooling spring-back process by importing the machined surface into Abaqus/Implicit. The proposed method is capable of simulating the chip morphology, stress, strain and temperature of the machining process...

... a surface profilometer and the machined surface is observed using a scanning electron microscope (SEM). Chip morphology and tool wear are examined using an optical microscope. Cutting forces are measured using a three-component dynamometer. Based on the experimental results, it is found that the nHAP...

... in hard turning. The effect of pre-stress on hard turning is determined by analyzing and comparing the simulation results under the three different pr-stress conditions, in terms of saw-tooth chip morphology, cutting forces, plastic strain distribution and temperature distribution on chip, plastic strain...

... 22 04 2011 This paper proposes a thermo-mechanical orthogonal cutting finite element model (FEM) to investigate the variation of chip morphology from continuous chip to small and large saw-tooth chip. The corresponding experiments of hard turning AISI 52100 steel are conducted...