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Proceedings Papers

Robot-Mounted Ultrasonic Micro-Wire Bonding Tool for Structural Electronics And Sensors

Alireza Tofangchi, Cassidy Caid, Danming Wei, Keng Hsu, Dan O. Popa
Proc. ASME. MSEC2024, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality & Reliability, V002T05A013, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125487
https://doi.org/10.1115/MSEC2024-125487
View Paper titled, Robot-Mounted Ultrasonic Micro-Wire Bonding Tool for Structural Electronics And Sensors
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Topics: Bonding, Electronics, Microwire, Robots, Sensors, Wire bonding, Wire, Teams, Additive manufacturing, Aluminum
Proceedings Papers

Integrated Data Processing and Model Selection in Machine Learning Framework Development to Predict Dimensional Errors in Wire Arc Additive Manufacturing (WAAM)

Saleh Valizadeh Sotubadi, Nicholas Hendrickson, Vinh Nguyen
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A037, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125172
https://doi.org/10.1115/MSEC2024-125172
View Paper titled, Integrated Data Processing and Model Selection in Machine Learning Framework Development to Predict Dimensional Errors in Wire Arc Additive Manufacturing (WAAM)
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Topics: Additive manufacturing, Errors, Machine learning, Wire, Regression models, Welding, Acoustics, Feature extraction, Feedback, Model development
Proceedings Papers

Improving the Efficiency of WAAM-Based Hybrid Manufacturing Through Selective In-Situ Machining Based on Height Error Prediction

Nicholas Hendrickson, Saleh Valizadeh Sotubadi, Vinh Nguyen
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A028, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-124647
https://doi.org/10.1115/MSEC2024-124647
View Paper titled, Improving the Efficiency of WAAM-Based Hybrid Manufacturing Through Selective In-Situ Machining Based on Height Error Prediction
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Topics: Additive manufacturing, Errors, Machining, Manufacturing, Temperature, Wire
Proceedings Papers

Brief Paper: Adaptive Layer Height Control for WAAM Oscillatory Toolpaths Enabled by In-Situ 3D Scanning

Bemnet Molla, Tadek Kosmal, Christopher Williams
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A044, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125316
https://doi.org/10.1115/MSEC2024-125316
View Paper titled, Brief Paper: Adaptive Layer Height Control for WAAM Oscillatory Toolpaths Enabled by In-Situ 3D Scanning
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Topics: Additive manufacturing, Arc welding, Flow (Dynamics), Geometry, Manufacturing, Materials properties, Metals, Path planning, Shapes, Toolpaths
Proceedings Papers

Data Efficient Modeling for Prediction and Forecasting of WAAM Process Conditions

Austen Thien, Nicole Van Handel, Helen Hu, Kyle Saleeby, Christopher Saldana
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A017, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-124113
https://doi.org/10.1115/MSEC2024-124113
View Paper titled, Data Efficient Modeling for Prediction and Forecasting of WAAM Process Conditions
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Topics: Additive manufacturing, Modeling, Time series, Wire, Artificial neural networks, Density, Geometry, Resolution (Optics), Feedstock, Machine learning
Proceedings Papers

In-Process Monitoring of Process Stability in Laser Wire Directed Energy Deposition Using Physics-Based Machine Learning

Benjamin Bevans, Anis Assad, Jakob Hamilton, Prahalada Rao, Iris Rivero
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A011, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-123863
https://doi.org/10.1115/MSEC2024-123863
View Paper titled, In-Process Monitoring of Process Stability in Laser Wire Directed Energy Deposition Using Physics-Based Machine Learning
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Topics: Additive manufacturing, Imaging, Lasers, Machine learning, Physics, Stability, Wire
Proceedings Papers

Impact of Heat Input and Step Over Distance on Part Geometry for Multi-Bead WAAM Components

Zaky Hussein, Jesse Goodwin, Matthew McCoy, Shohom Bose-Bandyopadhyay, Kyle Saleeby, Christopher Saldaña
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A005, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-122007
https://doi.org/10.1115/MSEC2024-122007
View Paper titled, Impact of Heat Input and Step Over Distance on Part Geometry for Multi-Bead WAAM Components
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Topics: Additive manufacturing, Geometry, Heat, Wire
Proceedings Papers

Evaluation of Single Wall Builds Using Wire Arc Additive Manufacturing

Emily S. Wall, Gehendra Sharma, Elton Freeman, Walker Jarrell, Joel Austin
Proc. ASME. MSEC2024, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A016, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-124101
https://doi.org/10.1115/MSEC2024-124101
View Paper titled, Evaluation of Single Wall Builds Using Wire Arc Additive Manufacturing
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Topics: Additive manufacturing, Steel, Wire
Proceedings Papers

Analysis of Friction Effect on Backward Extrusion of Wire Splicing Couplers

Nicholas Letendre, Abrar Ebrahim, Shayan Darzi, Jinjin Ha
Proc. ASME. MSEC2024, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality & Reliability, V002T06A023, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125277
https://doi.org/10.1115/MSEC2024-125277
View Paper titled, Analysis of Friction Effect on Backward Extrusion of Wire Splicing Couplers
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Topics: Aluminum, Extruding, Friction, Wire
Proceedings Papers

Development of Wire Delivery Tool With Desktop 3-D Printer for Multifunctional Additive Manufacturing

Kazi Md Masum Billah, Neel Ashwinbhai Rathod, Mario Barron Gonzalez, Jeffrey David Gleasman, Ruben Alan Lopez, Kristian Torres
Proc. ASME. MSEC2024, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality & Reliability, V002T05A011, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125414
https://doi.org/10.1115/MSEC2024-125414
View Paper titled, Development of Wire Delivery Tool With Desktop 3-D Printer for Multifunctional Additive Manufacturing
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Topics: Additive manufacturing, Extruding, Wire
Proceedings Papers

Flaw Detection in Wire Arc Additive Manufacturing Using In-Situ Acoustic Sensing and Graph Signal Analysis

Benjamin Bevans, André Ramalho, Ziyad Smoqi, Aniruddha Gaikwad, Telmo G. Santos, Prahalad Rao, J. P. Oliveira
Proc. ASME. MSEC2023, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A005, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-101622
https://doi.org/10.1115/MSEC2023-101622
View Paper titled, Flaw Detection in Wire Arc Additive Manufacturing Using In-Situ Acoustic Sensing and Graph Signal Analysis
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Topics: Acoustics, Additive manufacturing, Flaw detection, Signals, Welding, Wire, Electric arcs, Energy resources, Geometry, Joining
Proceedings Papers

Biocompatibility and Mechanical Behaviour Studies on Wire-Arc Additive Manufactured Stainless Steel 316L and Shape Memory Alloy (NiTi) Materials for Biomedical Implants

Geethapriyan T., Jhasketan Badhai, Sibi Karthik, Avinash Sonawane, I. A. Palani
Proc. ASME. MSEC2023, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T03A001, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-100737
https://doi.org/10.1115/MSEC2023-100737
View Paper titled, Biocompatibility and Mechanical Behaviour Studies on Wire-Arc Additive Manufactured Stainless Steel 316L and Shape Memory Alloy (NiTi) Materials for Biomedical Implants
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Topics: Additive manufacturing, Biocompatibility, Biomedicine, Mechanical behavior, Mechanical properties, Nickel titanium alloys, Shape memory alloys, Stainless steel, Wire
Proceedings Papers

In-Situ Detection and Prediction of WAAM Cross Feature Geometry

Austen Thien, Zaky Hussein, Christopher Saldana
Proc. ASME. MSEC2023, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T01A015, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-104525
https://doi.org/10.1115/MSEC2023-104525
View Paper titled, In-Situ Detection and Prediction of WAAM Cross Feature Geometry
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Topics: Additive manufacturing, Geometry, Wire, Modeling, Metals, Path planning, Regression models, Toolpaths
Proceedings Papers

Simulation and Experiment Analysis of Driveshaft

Jiahao Li, Yao Liu, Yang Zhou, Youzhe Wang, Zhanling Guo, Bin Shen
Proc. ASME. MSEC2023, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T03A020, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-106319
https://doi.org/10.1115/MSEC2023-106319
View Paper titled, Simulation and Experiment Analysis of Driveshaft
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Topics: Experimental analysis, Manufacturing, Simulation, Stiffness, Wire, Deformation, Displacement, Microchannels, Biological tissues, Damage
Proceedings Papers

Sustainable Analysis of Energy Consumption and Surface Quality of Monocrystalline Silicon in Diamond Wire Sawing

Eyob Messele Sefene, Chao-Chang Arthur Chen, Steve Hsueh-Ming Wang
Proc. ASME. MSEC2023, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T06A002, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-101247
https://doi.org/10.1115/MSEC2023-101247
View Paper titled, Sustainable Analysis of Energy Consumption and Surface Quality of Monocrystalline Silicon in Diamond Wire Sawing
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Topics: Carbon dioxide, Diamonds, Emissions, Energy consumption, Sawing, Silicon, Surface quality, Surface roughness, Sustainability, Wire
Proceedings Papers

Laser Welding With and Without Filler Wire of Aluminum Thin Sheets in Different Semi-Finished Formats

Eriel Perez Zapico, Alessandro Ascari, Erica Liverani, Alessandro Fortunato, Vincenzo Dimatteo
Proc. ASME. MSEC2023, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T06A019, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-104689
https://doi.org/10.1115/MSEC2023-104689
View Paper titled, Laser Welding With and Without Filler Wire of Aluminum Thin Sheets in Different Semi-Finished Formats
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Topics: Additive manufacturing, Aluminum, Fillers (Materials), Laser welding, Welding, Wire
Proceedings Papers

Effect of Blown Powder Directed Energy Deposition Angle On Overspray Contamination

Lauren Heinrich, Rangasayee Kannan, Alan Burl, Peeyush Nandwana, Kenton Fillingim, Thomas Feldhausen, Thomas Kurfess, Christopher Saldaña
Proc. ASME. MSEC2023, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T06A009, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-104372
https://doi.org/10.1115/MSEC2023-104372
View Paper titled, Effect of Blown Powder Directed Energy Deposition Angle On Overspray Contamination
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Topics: Contamination, Manufacturing, Particulate matter, Thin wall structures, Design, Lasers, Machine tools, Machining, Shapes, Toolpaths
Proceedings Papers

In-Process Mechanical Working of Additive Manufactured Rene 41

William Sean James, Supriyo Ganguly, Goncalo Pardal
Proc. ASME. IAM2022, 2022 International Additive Manufacturing Conference, V001T02A008, October 19–20, 2022
Publisher: American Society of Mechanical Engineers
Paper No: IAM2022-94060
https://doi.org/10.1115/IAM2022-94060
View Paper titled, In-Process Mechanical Working of Additive Manufactured Rene 41
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Topics: Additive manufacturing, Shot peening, Alloys, Flight, Heat, Temperature, Creep, Defense industry, Elastic moduli, Hammers
Proceedings Papers

Experimental Analysis of Metal Inert Gas Based Wire Arc Additive Manufacturing of Aluminum Nanocomposite AA7075

Mason Darnell, Dennis Harwig, Xun Liu
Proc. ASME. MSEC2022, Volume 2: Manufacturing Processes; Manufacturing Systems, V002T05A033, June 27–July 1, 2022
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2022-85413
https://doi.org/10.1115/MSEC2022-85413
View Paper titled, Experimental Analysis of Metal Inert Gas Based Wire Arc Additive Manufacturing of Aluminum Nanocomposite AA7075
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Topics: Additive manufacturing, Aluminum, Experimental analysis, Metals, Nanocomposites, Nanoparticles, Porosity, Welding, Wire
Proceedings Papers

Analysis of Conduction Cooling Strategies for Wire Arc Additive Manufacturing

Lauren Heinrich, Thomas Feldhausen, Kyle S. Saleeby, Christopher Saldana, Thomas R. Kurfess
Proc. ASME. MSEC2022, Volume 2: Manufacturing Processes; Manufacturing Systems, V002T05A005, June 27–July 1, 2022
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2022-81641
https://doi.org/10.1115/MSEC2022-81641
View Paper titled, Analysis of Conduction Cooling Strategies for Wire Arc Additive Manufacturing
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Topics: Additive manufacturing, Cooling, Finite element analysis, Heat conduction, Manufacturing, Retrofitting, Wire