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Proceedings Papers

Joining of Metal-Plastic Composites With Advanced Welding Processes

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Koen Faes, Jens Vermeersch, Rafael Gomes Nunes Silva
Proc. ASME. MSEC2021, Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T06A010, June 21–25, 2021
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2021-61250
https://doi.org/10.1115/MSEC2021-61250
View Paper titled, Joining of Metal-Plastic Composites With Advanced Welding Processes
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Topics: Composite materials, Friction, Joining, Metals, Ultrasonic welding, Welding
Proceedings Papers

Investigation of the Dynamic Response of a Multispot System at Joining Using Ultrasonic Welding

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Tae Hwa Lee, Pei-Chung Wang, S. Jack Hu, Mihaela Banu
Proc. ASME. MSEC2021, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering; Manufacturing Equipment and Automation, V001T02A003, June 21–25, 2021
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2021-64916
https://doi.org/10.1115/MSEC2021-64916
View Paper titled, Investigation of the Dynamic Response of a Multispot System at Joining Using Ultrasonic Welding
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Topics: Dynamic response, Joining, Polymer composites, Ultrasonic welding
Proceedings Papers

Ultrasonic Welding of Soft Polymer and Metal: A Preliminary Study

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Yuquan Meng, Dingyu Peng, Qasim Nazir, Gowtham Kuntumalla, Manjunath C. Rajagopal, Ho Chan Chang, Hanyang Zhao, Sreenath Sundar, Placid M. Ferreira, Sanjiv Sinha, Nenad Miljkovic, Srinivasa M. Salapaka, Chenhui Shao
Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A083, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2938
https://doi.org/10.1115/MSEC2019-2938
View Paper titled, Ultrasonic Welding of Soft Polymer and Metal: A Preliminary Study
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Topics: Copper, Heat exchangers, Metals, Polymers, Ultrasonic welding
Proceedings Papers

Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

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Ying Luo, S. Jack Hu, Elijah Kannatey-Asibu, Haseung Chung, Wayne Cai, Teresa Rinker, Jeffrey Abell
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A034, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6328
https://doi.org/10.1115/MSEC2018-6328
View Paper titled, Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating
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Topics: Ultrasonic welding, Bonding, Robustness, Electrodes, Joining, Lithium-ion batteries, Welding
Proceedings Papers

A State-of-the-Art Review on Solid-State Metal Joining

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Wayne Cai, Glenn Daehn, Anupam Vivek, Jingjing Li, Haris Khan, Rajiv Mishra, Mageshwari Komarasamy
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A044, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6683
https://doi.org/10.1115/MSEC2018-6683
View Paper titled, A State-of-the-Art Review on Solid-State Metal Joining
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Topics: Joining, Metals, Welding, Bonding, Diffusion (Physics), Friction, Friction welding, Heat, Modeling, Nondestructive evaluation
Proceedings Papers

Finite Element Analysis and Simulation of Ultrasonic Powder Consolidation Process

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Sagil James, Shripal Bhavsar
Proc. ASME. MSEC2018, Volume 4: Processes, V004T03A021, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6356
https://doi.org/10.1115/MSEC2018-6356
View Paper titled, Finite Element Analysis and Simulation of Ultrasonic Powder Consolidation Process
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Topics: Finite element analysis, Simulation, Particulate matter, Vibration, Stress, Temperature, Ultrasonic welding, Additive manufacturing, Bonding, Grain boundaries
Proceedings Papers

Experimental and Simulation Study of Ultrasonic Additive Manufacturing of CFRP/Ti Stacks

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Sagil James, Abhishek Sonate, Christopher Dang, Lenny De La Luz
Proc. ASME. MSEC2018, Volume 4: Processes, V004T03A044, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6647
https://doi.org/10.1115/MSEC2018-6647
View Paper titled, Experimental and Simulation Study of Ultrasonic Additive Manufacturing of CFRP/Ti Stacks
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Topics: Additive manufacturing, Carbon reinforced plastics, Simulation, Titanium, Stress, Ultrasonic welding, Welding, Bearings, Composite materials, Finite element analysis
Proceedings Papers

Profile Monitoring and Fault Diagnosis via Sensor Fusion for Ultrasonic Welding

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Weihong Guo, Jionghua (Judy) Jin, S. Jack Hu
Proc. ASME. MSEC2016, Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing, V002T04A028, June 27–July 1, 2016
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2016-8750
https://doi.org/10.1115/MSEC2016-8750
View Paper titled, Profile Monitoring and Fault Diagnosis via Sensor Fusion for Ultrasonic Welding
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Topics: Fault diagnosis, Sensors, Ultrasonic welding, Design, Manufacturing, Metals, Signals, Tensors, Welding
Proceedings Papers

Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

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S. Shawn Lee, Tae Hyung Kim, S. Jack Hu, Wayne W. Cai, Jeffrey A. Abell
Proc. ASME. MSEC2015, Volume 1: Processing, V001T02A082, June 8–12, 2015
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2015-9262
https://doi.org/10.1115/MSEC2015-9262
View Paper titled, Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images
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Topics: Metals, Welding, Ultrasonic welding, Joining, Batteries, Density, Design, Displacement, Geometry, Lithium-ion batteries
Proceedings Papers

A Method to Study Fatigue Life of Ultrasonically Welded Lithium-Ion Battery Tab Joints Using Electrical Resistance

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Nanzhu Zhao, Wei Li, Wayne W. Cai, Jeffrey A. Abell
Proc. ASME. MSEC2014, Volume 2: Processing, V002T02A003, June 9–13, 2014
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2014-4159
https://doi.org/10.1115/MSEC2014-4159
View Paper titled, A Method to Study Fatigue Life of Ultrasonically Welded Lithium-Ion Battery Tab Joints Using Electrical Resistance
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Topics: Electrical resistance, Fatigue life, Lithium-ion batteries, Ultrasonic welding, Fatigue testing, Batteries, Damage, Fatigue, Aluminum, Copper
Proceedings Papers

Ultrasonic Consolidation of Thermoplastic Composite Prepreg for Automated Tape Layup

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Robert H. Rizzolo, Daniel Walczyk
Proc. ASME. MSEC2014, Volume 2: Processing, V002T02A064, June 9–13, 2014
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2014-4167
https://doi.org/10.1115/MSEC2014-4167
View Paper titled, Ultrasonic Consolidation of Thermoplastic Composite Prepreg for Automated Tape Layup
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Topics: Thermoplastic composites, Composite materials, Heating, Stiffness, Welding, Aerospace industry, Bending strength, Carbon, Glass, Lasers
Proceedings Papers

Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes

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S. Shawn Lee, Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Elijah Kannatey-Asibu, Wayne W. Cai, J. Patrick Spicer, Jeffrey A. Abell
Proc. ASME. MSEC2014, Volume 2: Processing, V002T02A002, June 9–13, 2014
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2014-4139
https://doi.org/10.1115/MSEC2014-4139
View Paper titled, Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes
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Topics: Metals, Sensors, Signals, Welding, Ultrasonic welding, Manufacturing, Algorithms, Batteries, Density, Displacement
Proceedings Papers

Characterization of Joint Quality in Ultrasonic Welding of Battery Tabs

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S. Shawn Lee, Tae H. Kim, S. Jack Hu, Wayne W. Cai, Jingjing Li, Jeffrey A. Abell
Proc. ASME. MSEC2012, ASME 2012 International Manufacturing Science and Engineering Conference, 249-261, June 4–8, 2012
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2012-7410
https://doi.org/10.1115/MSEC2012-7410
View Paper titled, Characterization of Joint Quality in Ultrasonic Welding of Battery Tabs
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Topics: Batteries, Lithium-ion batteries, Manufacturing, Metals, Ultrasonic welding, Welding, Joining, Hybrid electric vehicles, Laser welding, Microscopy
Proceedings Papers

Sustain-A-Bear™: Applying Manufacturing Sustainability Practices to Plush Stuffed Animals

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Christina Laskowski, Todd Snelson, Saadia Safir
Proc. ASME. MSEC2009, ASME 2009 International Manufacturing Science and Engineering Conference, Volume 1, 117-126, October 4–7, 2009
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2009-84224
https://doi.org/10.1115/MSEC2009-84224
View Paper titled, Sustain-A-Bear™: Applying Manufacturing Sustainability Practices to Plush Stuffed Animals
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Topics: Manufacturing, Sustainability, Bonding, Carbon dioxide, Design, Durability, Fleece (Polyester fabric), Machinery, Packaging, Recycling
Proceedings Papers

Effect of Friction on Ultrasonic Consolidation

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Chunbo Zhang, Leijun Li
Proc. ASME. MSEC2007, ASME 2007 International Manufacturing Science and Engineering Conference, 61-70, October 15–18, 2007
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2007-31202
https://doi.org/10.1115/MSEC2007-31202
View Paper titled, Effect of Friction on Ultrasonic Consolidation
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Topics: Friction, Deformation, Cycles, Temperature, Vibration, Bonding, Finite element methods, Finite element model, Steady state, Stress
Proceedings Papers

Applications of Micro Sensors for Fundamental Study of Manufacturing Processes

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Xudong Cheng, Hongseok Choi, Xiaochun Li
Proc. ASME. MSEC2007, ASME 2007 International Manufacturing Science and Engineering Conference, 281-288, October 15–18, 2007
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2007-31164
https://doi.org/10.1115/MSEC2007-31164
View Paper titled, Applications of Micro Sensors for Fundamental Study of Manufacturing Processes
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Topics: Manufacturing, Microsensors, Diffusion bonding (Metals), Instrumentation, Lasers, Metals, Micromachining, Thermomechanics, Thin film sensors, Ultrasonic welding
Proceedings Papers

Fabrication and Application of Micro Sensor Arrays on Nickel Substrate for Meso-Scale Manufacturing Processes

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Xudong Cheng, Xiaochun Li
Proc. ASME. MSEC2006, Manufacturing Science and Engineering, Parts A and B, 975-981, October 8–11, 2006
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2006-21113
https://doi.org/10.1115/MSEC2006-21113
View Paper titled, Fabrication and Application of Micro Sensor Arrays on Nickel Substrate for Meso-Scale Manufacturing Processes
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Topics: Manufacturing, Microsensors, Nickel, Sensors, Resolution (Optics), Temperature, Thin film sensors, Electroplating, Heat, Heat flux