The hard turning process is widely used in automobile and heavy machinery industries. Extreme cutting conditions like high temperature and tool wear rate, are associated with the hard turning process. Cubic boron nitride (CBN) cutting tool is generally preferred for hard machining operations. However, higher tool cost, and tool failure due to thermal shock limits its widespread usage. In machining performance analysis, tool wear is an important parameter which is directly related to the cost of the machining process. Previous studies have reported the improvement in tool life by using cryogenic coolant as a cutting fluid. Objective of this paper is to investigate the effect of cryogenic cooling on the tool wear of CBN and Ti-coated alumina ceramic cutting tools used in the hard turning of AISI 52100 hardened steel. High pressure cryogenic jet (HPCJ) module was optimized and configured to use it for hard turning case. Computational fluid dynamics (CFD) based simulation was used to test and optimize the nozzle design for the flow of cryogenic coolant. It was validated by fundamental heat removal test. Ceramic and CBN cutting tools were then used for hard turning of parts using HPCJ module. Flank wear lengths for various cooling conditions were measured and analyzed. It was observed that the higher tool life of a Ti-coated alumina ceramic can be achieved under cryogenic cooling technique, as compared to the CBN insert under dry conditions. Cost analysis of these hard turning cases was also conducted to check the feasibility of its usage under realistic shop floor conditions. It was observed that the machining using Ti-coated ceramic under cryogenic jet may reduce the total tooling cost compared to CBN cutting tool conducted under dry conditions.
ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing
June 4–8, 2017
Los Angeles, California, USA
Conference Sponsors:
- Manufacturing Engineering Division
ISBN:
978-0-7918-5072-5
PROCEEDINGS PAPER
Experimental Tool Wear Observation of Assisted High Pressure Cryogenic Jet in Hard Turning Process
Dong Min Kim
,
Dong Min Kim
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
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Do Young Kim
,
Do Young Kim
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
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In Su Jo
,
In Su Jo
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
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Tae Jin Song
,
Tae Jin Song
HYUNDAI WIA R&D, Uiwang-si, Republic of Korea
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Kyung Soo Paik
,
Kyung Soo Paik
HYUNDAI WIA R&D, Uiwang-si, Republic of Korea
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Hyung Wook Park
Hyung Wook Park
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
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Author Information
Dong Min Kim
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
Do Young Kim
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
In Su Jo
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
Tae Jin Song
HYUNDAI WIA R&D, Uiwang-si, Republic of Korea
Kyung Soo Paik
HYUNDAI WIA R&D, Uiwang-si, Republic of Korea
Hyung Wook Park
Ulsan National Institute of Science and Technology, Ulju-Gun, South Korea
Paper No:
MSEC2017-2935, V001T02A018; 9 pages
Published Online:
July 24, 2017
Citation
Kim, Dong Min, Kim, Do Young, Jo, In Su, Song, Tae Jin, Paik, Kyung Soo, and Park, Hyung Wook. "Experimental Tool Wear Observation of Assisted High Pressure Cryogenic Jet in Hard Turning Process." Proceedings of the ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing. Volume 1: Processes. Los Angeles, California, USA. June 4–8, 2017. V001T02A018. ASME. https://doi.org/10.1115/MSEC2017-2935
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