Aerospace, automotive and sporting goods manufacturing industries have more interest on carbon fiber reinforced plastics due to its superior properties, such as lower density than aluminum; higher strength than high-strength metals; higher stiffness than titanium etc. Rotary ultrasonic machining is a hybrid machining process that combines the material removal mechanisms of diamond abrasive grinding and ultrasonic machining. Hole-making is the most common machining operation done on carbon fiber reinforced plastics, where delamination is a major issue. Delamination reduces structural integrity and increases assembly tolerance, which leads to rejection of a part or a component. Comparatively, rotary ultrasonic machining has been successfully applied to hole-making in carbon fiber reinforced plastics. As reported in the literature, rotary ultrasonic machining is superior to twist drilling of carbon fiber reinforced plastics in six aspects: cutting force, torque, surface roughness, delamination, tool life, and material removal rate. This paper investigates the effects of tool end angle on delamination in rotary ultrasonic machining of carbon fiber reinforced plastics. Several investigators have cited thrust force as a major cause for delamination. Eventhogh, it is found on this investigation, tool end angle has more significant influence on the delamination in rotary ultrasonic machining of carbon fiber reinforced plastics comparing to cutting force and torque.
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ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing
June 4–8, 2017
Los Angeles, California, USA
Conference Sponsors:
- Manufacturing Engineering Division
ISBN:
978-0-7918-5072-5
PROCEEDINGS PAPER
Rotary Ultrasonic Machining: Effects of Tool End Angle on Delamination of CFRP Drilling Available to Purchase
Palamandadige K. S. C. Fernando,
Palamandadige K. S. C. Fernando
Kansas State University, Manhattan, KS
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Meng (Peter) Zhang,
Meng (Peter) Zhang
Kansas State University, Manhattan, KS
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Zhijian Pei,
Zhijian Pei
Texas A & M University, College Station, TX
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Weilong Cong
Weilong Cong
Texas Tech University, Lubbock, TX
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Palamandadige K. S. C. Fernando
Kansas State University, Manhattan, KS
Meng (Peter) Zhang
Kansas State University, Manhattan, KS
Zhijian Pei
Texas A & M University, College Station, TX
Weilong Cong
Texas Tech University, Lubbock, TX
Paper No:
MSEC2017-2863, V001T02A015; 6 pages
Published Online:
July 24, 2017
Citation
Fernando, PKSC, Zhang, M(, Pei, Z, & Cong, W. "Rotary Ultrasonic Machining: Effects of Tool End Angle on Delamination of CFRP Drilling." Proceedings of the ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing. Volume 1: Processes. Los Angeles, California, USA. June 4–8, 2017. V001T02A015. ASME. https://doi.org/10.1115/MSEC2017-2863
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