A Comparative Analysis Between High Speed Dynamic and Traditional Pocketing Toolpaths in Precision Milling Machines

Different types of toolpaths have been extensively studied with regards to different factors such as energy consumption and tool wear. However, toolpaths have been introduced recently, where high speeds and dynamic movements are combined to provide higher performance. The aim of this paper is to compare a spiral toolpath strategy, which has been studied previously with good results in energy consumption, with a high speed dynamic toolpath strategy, which combines helical and dynamic movements, with regards to energy consumption, tool wear and carbon emissions. Several advantages are identified with a high speed dynamic toolpath strategy over the typical spiral toolpath strategy in terms of tool wear, energy consumption and carbon emissions. The results show that the high speed dynamic toolpath is a better alternative for different milling operations such as slotting, pocketing, and face milling.