This paper introduces a method to use the cutting force profile, measured from a Kistler dynamometer, to calibrate a mechanistic based force model containing four cutting coefficients. The undesirable effects of tool vibration and force sensor dynamics are minimized by carefully choosing experimental conditions. Cutting force profiles provide an array of force versus chip thickness based values that can be used in a regression fit to find the model coefficients. Results show that different ranges of chip thickness used in the calibration process result in slightly different cutting coefficients, which implies chip thickness has an effect on cutting coefficients. The force profile based cutting coefficients are then used in the cutting force model to estimate the peak resultant cutting force. Comparison of model estimates and measured values show less than 10% error.
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ASME 2012 International Manufacturing Science and Engineering Conference collocated with the 40th North American Manufacturing Research Conference and in participation with the International Conference on Tribology Materials and Processing
June 4–8, 2012
Notre Dame, Indiana, USA
Conference Sponsors:
- Manufacturing Engineering Division
ISBN:
978-0-7918-5499-0
PROCEEDINGS PAPER
End Milling Force Model Calibration Using Measured Force Profiles
Yong Zhao,
Yong Zhao
University of New Hampshire, Durham, NH
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Robert B. Jerard,
Robert B. Jerard
University of New Hampshire, Durham, NH
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Barry K. Fussell
Barry K. Fussell
University of New Hampshire, Durham, NH
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Yong Zhao
University of New Hampshire, Durham, NH
Robert B. Jerard
University of New Hampshire, Durham, NH
Barry K. Fussell
University of New Hampshire, Durham, NH
Paper No:
MSEC2012-7385, pp. 813-822; 10 pages
Published Online:
July 19, 2013
Citation
Zhao, Y, Jerard, RB, & Fussell, BK. "End Milling Force Model Calibration Using Measured Force Profiles." Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference collocated with the 40th North American Manufacturing Research Conference and in participation with the International Conference on Tribology Materials and Processing. ASME 2012 International Manufacturing Science and Engineering Conference. Notre Dame, Indiana, USA. June 4–8, 2012. pp. 813-822. ASME. https://doi.org/10.1115/MSEC2012-7385
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