In order to improve the production efficiency while facing today’s manufacturing uncertainty, responsive and adaptive capabilities for rapid production changes are essential. This paper presents how dynamic control and real-time monitoring (embedded in a web-based Wise-ShopFloor framework) can integrate virtual models with real shop floors. Wise-ShopFloor (Web-based integrated sensor-driven e-ShopFloor) uses Java technologies (e.g., Java Servlet and Java3D) for implementing the system. It allows the operators, both remote and on-site, to monitor and control machines, devices and operations on a shop floor, based on run-time information from the connected machines, devices and their sensors. Two case studies are presented to demonstrate the approach towards web-based adaptive manufacturing. The first demonstrating how OPC-technology is used to improve the monitoring and control capabilities of the production and the second one focusing on remote control of a robot eliminating the need of motion planning and tedious robot programming.

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