The introduction of multi-axis CNC machining has reduced machining time and increased production rates. However, optimizing simultaneous operations to produce quality parts and prolong tool life still possesses a challenge to engineers due to the mutual interactions of two tools removing material and the amount of factors and noise in a production environment. Since there are multiple factors and the sources of error are unknown, we use a statistical approach to obtain and organize information. A design of experiment study was implemented across twelve sensor responses to optimize the spindle speed, feed rate, inner diameter (ID) depth of cut and outer diameter (OD) depth of cut for simultaneous turning and boring roughing operations. The optimal machining conditions were obtained by a response optimizer from Minitab 16 statistical software. The optimized settings result in 13% reduced cutting and 10% reduced total power consumption for a 3% increase of average power. Future studies will cross correlate different responses to reduce the number of sensors in developing a robust adaptive controller for chatter detection and tool condition monitoring.
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ASME 2011 International Manufacturing Science and Engineering Conference
June 13–17, 2011
Corvallis, Oregon, USA
Conference Sponsors:
- Manufacturing Engineering Division
ISBN:
978-0-7918-4431-1
PROCEEDINGS PAPER
Analysis of a Simultaneous CNC Turning and Boring Operation via Multisensor Monitoring
Erick Deane,
Erick Deane
University of Central Florida, Orlando, FL
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Manuel Hernandez,
Manuel Hernandez
University of Central Florida, Orlando, FL
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David Giesecke,
David Giesecke
University of Central Florida, Orlando, FL
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Matthew Meanor,
Matthew Meanor
University of Central Florida, Orlando, FL
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Schadrick Collins,
Schadrick Collins
University of Central Florida, Orlando, FL
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Yingfeng Ji,
Yingfeng Ji
University of Central Florida, Orlando, FL
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Chengying Xu
Chengying Xu
University of Central Florida, Orlando, FL
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Erick Deane
University of Central Florida, Orlando, FL
Manuel Hernandez
University of Central Florida, Orlando, FL
David Giesecke
University of Central Florida, Orlando, FL
Matthew Meanor
University of Central Florida, Orlando, FL
Schadrick Collins
University of Central Florida, Orlando, FL
Yingfeng Ji
University of Central Florida, Orlando, FL
Chengying Xu
University of Central Florida, Orlando, FL
Paper No:
MSEC2011-50168, pp. 273-280; 8 pages
Published Online:
September 14, 2011
Citation
Deane, E, Hernandez, M, Giesecke, D, Meanor, M, Collins, S, Ji, Y, & Xu, C. "Analysis of a Simultaneous CNC Turning and Boring Operation via Multisensor Monitoring." Proceedings of the ASME 2011 International Manufacturing Science and Engineering Conference. ASME 2011 International Manufacturing Science and Engineering Conference, Volume 2. Corvallis, Oregon, USA. June 13–17, 2011. pp. 273-280. ASME. https://doi.org/10.1115/MSEC2011-50168
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