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ASME 2011 International Manufacturing Science and Engineering Conference, Volume 1

Processing

Advanced Casting and Semisolid Forming Techniques

Modeling of Semi-Solid Powder Processing for a Closed Die Compaction

Yufeng Wu, Gap-Yong Kim

MSEC 2011; 1-6https://doi.org/10.1115/MSEC2011-50130

Abstract

View Articletitled, Modeling of Semi-Solid Powder Processing for a Closed Die Compaction

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Topics: Compacting , Modeling , Stress , Composite materials , Density , Manufacturing , Pressure

Monotonic and Cyclic Characterization of Five Different Casting Processes on a Common Magnesium Alloy

J. B. Jordon, L. Wang

MSEC 2011; 7-16https://doi.org/10.1115/MSEC2011-50173

Abstract

View Articletitled, Monotonic and Cyclic Characterization of Five Different Casting Processes on a Common Magnesium Alloy

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Topics: Casting , Magnesium alloys , Porosity , Pressure , Ablation (Vaporization technology) , Automobiles , Equipment performance , Fatigue cracks , Fatigue testing , Grain size

Advanced Powder Processing Technique

Micro Feature Enhanced Sinter Bonding of Metal Injection Molded (MIM) Parts to Solid Substrate

Thomas Martens, Laine Mears

MSEC 2011; 17-24https://doi.org/10.1115/MSEC2011-50129

Abstract

View Articletitled, Micro Feature Enhanced Sinter Bonding of Metal Injection Molded (MIM) Parts to Solid Substrate

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Topics: Metal bonding , Sinter (Metallurgy) , Bonding , Shrinkage (Materials) , Binders (Materials) , Deformation , Bond strength , Cracking (Materials) , Density , Dimensions

Fabrication of Supports for Solid Oxide Fuel Cells by Powder Injection Molding

Ali Keshavarz Panahi, Hadi Miyanaji, Moein Taheri, Milad Janbakhsh

MSEC 2011; 25-30https://doi.org/10.1115/MSEC2011-50199

Abstract

View Articletitled, Fabrication of Supports for Solid Oxide Fuel Cells by Powder Injection Molding

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Topics: Injection molding , Manufacturing , Solid oxide fuel cells , Temperature , Pressure , Nozzles , Molding , Packing (Shipments) , Packings (Cushioning) , Warping

The Effect of Nanoparticles on the Processing and Properties of Aluminum Nitride by Powder Injection Molding

Valmikanathan P. Onbattuvelli, Sundar V. Atre, Timothy McCabe, Sachin Laddha

MSEC 2011; 31-38https://doi.org/10.1115/MSEC2011-50249

Abstract

View Articletitled, The Effect of Nanoparticles on the Processing and Properties of Aluminum Nitride by Powder Injection Molding

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Topics: Aluminum , Injection molding , Nanoparticles , Density , Packing (Shipments) , Packings (Cushioning) , Polymers , Aerospace industry , Ceramics , Defense industry

Advances in Biomanufacturing

Fabrication of Conformal Ultrasound Transducer Arrays and Horns Based on Multi-Axis CNC Accumulation

Yayue Pan, Chi Zhou, Yong Chen, Jouni P. Partanen

MSEC 2011; 39-48https://doi.org/10.1115/MSEC2011-50139

Abstract

View Articletitled, Fabrication of Conformal Ultrasound Transducer Arrays and Horns Based on Multi-Axis CNC Accumulation

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Topics: Additive manufacturing , Computer numerical control machine tools , Manufacturing , Ultrasonic transducers

Thermosensitive/Photocrosslinkable Hydrogel for Soft Tissue Scaffold Printing

Chris G. Geisler, Ho-Lung Li, Qingwei Zhang, Jack G. Zhou, David M. Wootton, Peter I. Lelkes

MSEC 2011; 49-54https://doi.org/10.1115/MSEC2011-50166

Abstract

View Articletitled, Thermosensitive/Photocrosslinkable Hydrogel for Soft Tissue Scaffold Printing

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Topics: Hydrogels , Printing , Soft tissues , Biocompatibility , Biodegradation , Biological tissues , Copolymers , PLGA , Rapid prototyping , Stereolithography

A New Flexible and Multi-Purpose System Design for 3-Dimensional Printing

Ho-Lung Li, Chris G. Geisler, David M. Wootton, Jack G. Zhou

MSEC 2011; 55-61https://doi.org/10.1115/MSEC2011-50176

Abstract

View Articletitled, A New Flexible and Multi-Purpose System Design for 3-Dimensional Printing

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Topics: Design , Printing , Machinery , Computer software , Control equipment , Nozzles , Algorithms , Biocompatibility , Control systems , Copolymers

Effect of Film Formation Method and Annealing on Crystallinity of Poly(L-Lactic Acid) Films

Shan-Ting Hsu, Y. Lawrence Yao

MSEC 2011; 63-72https://doi.org/10.1115/MSEC2011-50205

Abstract

View Articletitled, Effect of Film Formation Method and Annealing on Crystallinity of Poly(L-Lactic Acid) Films

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Topics: Annealing , Casting , Drug delivery systems , Biomedicine , Fourier transform infrared spectroscopy , Optical microscopy , Particle spin , Physiology , Rotation , Spin (Aerodynamics)

An Investigation Into Machinability of Sintered Nanocrystalline Hydroxyapatite

Sanket S. Kulkarni, Mark Haynes, Lorraine Reimers, Kaushik R. Achanta, Shuting Lei

MSEC 2011; 73-79https://doi.org/10.1115/MSEC2011-50247

Abstract

View Articletitled, An Investigation Into Machinability of Sintered Nanocrystalline Hydroxyapatite

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Topics: Machinability , Wear

Development of HA-PLGA Scaffold Encapsulating Intact BMP-2 Using Solid Freeform Fabrication Technology

Jin-Hyung Shim, Jong Young Kim, Kyung Shin Kang, Jung Kyu Park, Sei Kwang Hahn, Dong-Woo Cho

MSEC 2011; 81-84https://doi.org/10.1115/MSEC2011-50259

Abstract

View Articletitled, Development of HA-PLGA Scaffold Encapsulating Intact BMP-2 Using Solid Freeform Fabrication Technology

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Topics: PLGA , Stereolithography , Bone , Manufacturing , Tissue engineering , Biological tissues , Maintenance , Osteoblasts , Proteins , Suction

Cutting Mechanics of High Speed Dry Machining of Magnesium-Calcium Biomedical Alloy Using Internal State Variable Plasticity Model

M. Salahshoor, Y. B. Guo

MSEC 2011; 85-92https://doi.org/10.1115/MSEC2011-50281

Abstract

View Articletitled, Cutting Mechanics of High Speed Dry Machining of Magnesium-Calcium Biomedical Alloy Using Internal State Variable Plasticity Model

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Topics: Alloys , Biomaterials , Biomedicine , Cutting , Finite element analysis , Machining , Magnesium (Metal) , Magnesium alloys , Plasticity

Advances in Modeling, Analysis, and Simulation of Manufacturing Processes

Constrained Optimization of Surface Roughness in Longitudinal Turning via Novel Modified Harmony Search

Reza Farshbaf Zinati, Mohammad Reza Razfar

MSEC 2011; 93-100https://doi.org/10.1115/MSEC2011-50005

Abstract

View Articletitled, Constrained Optimization of Surface Roughness in Longitudinal Turning via Novel Modified Harmony Search

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Topics: Optimization , Surface roughness , Turning , Algorithms , Artificial neural networks , Cutting , Feedforward control , Genetic algorithms , Optimization algorithms , Steel

Five-Axis CNC Tool Grinding: Part I—Rake Face Grinding

Mahmoud M. Rababah, Zezhong C. Chen

MSEC 2011; 101-110https://doi.org/10.1115/MSEC2011-50014

Abstract

View Articletitled, Five-Axis CNC Tool Grinding: Part I—Rake Face Grinding

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Topics: Computer numerical control machine tools , Grinding , Shapes , Wheels , Algorithms , Grinding wheels , Machinery

Three-Dimensional Endmill Dynamics: Modal Development and Experimental Validation

Bekir Bediz, Uttara Kumar, Burak Ozdoganlar, Tony L. Schmitz

MSEC 2011; 111-118https://doi.org/10.1115/MSEC2011-50040

Abstract

View Articletitled, Three-Dimensional Endmill Dynamics: Modal Development and Experimental Validation

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Topics: Boundary-value problems , Dynamics (Mechanics) , Finite element analysis , Finite element model , Geometry , Impact testing , Milling , Shapes

Application of Topology Optimization in Product Design and Manufacturing

Ihab Ragai, Harry Tempelman, David Kirby

MSEC 2011; 119-126https://doi.org/10.1115/MSEC2011-50049

Abstract

View Articletitled, Application of Topology Optimization in Product Design and Manufacturing

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Topics: Manufacturing , Optimization , Product design , Topology , Design , Conceptual design , Construction , Density , Mining , Roads

Ultrasonic-Vibration-Assisted Grinding of Brittle Materials: A Mechanistic Model for Cutting Force

Na Qin, Z. J. Pei, W. L. Cong, C. Treadwell, D. M. Guo

MSEC 2011; 127-136https://doi.org/10.1115/MSEC2011-50055

Abstract

View Articletitled, Ultrasonic-Vibration-Assisted Grinding of Brittle Materials: A Mechanistic Model for Cutting Force

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Topics: Brittleness , Cutting , Grinding , Silicon , Vibration

Holistic Approach for a Simulation-Based Twist Drill Geometry Optimization

E. Abele, M. Fujara, D. Scha¨fer

MSEC 2011; 137-144https://doi.org/10.1115/MSEC2011-50102

Abstract

View Articletitled, Holistic Approach for a Simulation-Based Twist Drill Geometry Optimization

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Topics: Drills (Tools) , Geometry , Optimization , Simulation , Design , Algorithms , Computer simulation , Coolants , Evacuations , Evaluation methods

A Comparative Study of Carbide Tools in Drilling of CFRP and CFRP-Ti Stacks

Aaron Beal, Dave Dae-Wook Kim, Kyung-Hee Park, Patrick Kwon

MSEC 2011; 145-152https://doi.org/10.1115/MSEC2011-50114

Abstract

View Articletitled, A Comparative Study of Carbide Tools in Drilling of CFRP and CFRP-Ti Stacks

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Topics: Carbide cutting tools , Carbon reinforced plastics , Drilling , Wear , Drills (Tools) , Bits (Tools) , Surface roughness , Tungsten , Adhesion , Cutting

Finite Element Modeling of Orthogonal Cutting of Pyrolytic Carbon

Gautam Salhotra, Vivek Bajpai, Ramesh K. Singh

MSEC 2011; 153-160https://doi.org/10.1115/MSEC2011-50118

Abstract

View Articletitled, Finite Element Modeling of Orthogonal Cutting of Pyrolytic Carbon

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Topics: Carbon , Cutting , Finite element analysis , Machining , Modeling

Intelligent Metal-Forming Simulation

Man-Soo Joun, Min-Cheol Lee, Jae-Gun Eom

MSEC 2011; 161-168https://doi.org/10.1115/MSEC2011-50128

Abstract

View Articletitled, Intelligent Metal-Forming Simulation

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Topics: Mesh generation , Metalworking , Simulation

Finite Element Analysis of Central Bursting Defects Occurring in Cold Forward Extrusion

Man-Soo Joun, Min-Cheol Kim, Duk-Jae Yoon, Ho-Joon Choi, Yo-Hun Son

MSEC 2011; 169-174https://doi.org/10.1115/MSEC2011-50148

Abstract

View Articletitled, Finite Element Analysis of Central Bursting Defects Occurring in Cold Forward Extrusion

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Topics: Damage , Extruding , Finite element analysis , Shapes , Finite element methods , Friction

Diamond Disc Pad Conditioning in Chemical Mechanical Planarization (CMP): A Mathematical Model to Predict Pad Surface Shape

Z. C. Li, Emmanuel A. Baisie, X. H. Zhang

MSEC 2011; 175-184https://doi.org/10.1115/MSEC2011-50149

Abstract

View Articletitled, Diamond Disc Pad Conditioning in Chemical Mechanical Planarization (CMP): A Mathematical Model to Predict Pad Surface Shape

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Topics: Diamonds , Disks , Shapes , Semiconductor wafers , Abrasives , Kinematic analysis , Polishing , Semiconductors (Materials)

Finite Element Predictions for a Cold Sheet Metal Forming Process Using Tetrahedral Mini-Elements

Min-Cheol Lee, Sang-Hyun Sim, Jae-Gun Eom, Man-Soo Joun, Wan-Jin Chung

MSEC 2011; 185-190https://doi.org/10.1115/MSEC2011-50156

Abstract

View Articletitled, Finite Element Predictions for a Cold Sheet Metal Forming Process Using Tetrahedral Mini-Elements

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Topics: Finite element analysis , Finite element methods , Sheet metal work

Finite Element Modeling of the Workpiece Thermal Distortion in MQL Deep-Hole Drilling

Bruce L. Tai, Steven B. White, David A. Stephenson, Albert J. Shih

MSEC 2011; 191-196https://doi.org/10.1115/MSEC2011-50158

Abstract

View Articletitled, Finite Element Modeling of the Workpiece Thermal Distortion in MQL Deep-Hole Drilling

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Topics: Drilling , Finite element analysis , Modeling , Heat , Heat flux , Finite element methods , Finite element model , Flux (Metallurgy) , Heat transfer , Lubrication

An Analysis of the Wear of Tungsten Carbide and Polycrystalline Diamond Inserts Turning Ti-6Al-4V

David Schrock, Xin Wang, Patrick Kwon

MSEC 2011; 197-204https://doi.org/10.1115/MSEC2011-50175

Abstract

View Articletitled, An Analysis of the Wear of Tungsten Carbide and Polycrystalline Diamond Inserts Turning Ti-6Al-4V

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Topics: Diamonds , Tungsten , Turning , Wear , Temperature , Finite element analysis , Grain size , Thermal conductivity , Cutting , Adhesives

The Periodical Fluctuation of Residual Stress in Hard Turned Surface and its Relationship With Chip Formation

Xueping Zhang, Shenfeng Wu, C. Richard Liu

MSEC 2011; 205-213https://doi.org/10.1115/MSEC2011-50197

Abstract

View Articletitled, The Periodical Fluctuation of Residual Stress in Hard Turned Surface and its Relationship With Chip Formation

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Topics: Finite element model , Stress

Predicting the High Speed Cutting Process of Titanium Alloy by Finite Element Method

Xiangqin Zhang, Xueping Zhang, A. K. Srivastava

MSEC 2011; 215-224https://doi.org/10.1115/MSEC2011-50208

Abstract

View Articletitled, Predicting the High Speed Cutting Process of Titanium Alloy by Finite Element Method

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Topics: Alloys , Cutting , Finite element methods , Friction , Titanium alloys

Theoretical Modeling of Cutting Temperature Distribution by Considering the Material Thermal Properties as Functions of Temperature

Zheng Kang, Xia Ji, Xueping Zhang, Steven Y. Liang

MSEC 2011; 225-232https://doi.org/10.1115/MSEC2011-50216

Abstract

View Articletitled, Theoretical Modeling of Cutting Temperature Distribution by Considering the Material Thermal Properties as Functions of Temperature

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Topics: Cutting , Modeling , Temperature , Temperature distribution , Thermal properties

Estimation of Milling Tool Temperature Considering Coolant and Wear

Hsin-Yu Kuo, Kevin Meyer, Roger Lindle, Jun Ni

MSEC 2011; 233-242https://doi.org/10.1115/MSEC2011-50218

Abstract

View Articletitled, Estimation of Milling Tool Temperature Considering Coolant and Wear

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Topics: Coolants , Milling , Temperature , Wear , Heat , Heat flux , Machining , Cutting , Temperature distribution

Numerical Modeling of Transport Phenomena and Dendritic Growth in Laser Conduction Welding of 304 Stainless Steel

Wenda Tan, Neil S. Bailey, Yung C. Shin

MSEC 2011; 243-251https://doi.org/10.1115/MSEC2011-50219

Abstract

View Articletitled, Numerical Modeling of Transport Phenomena and Dendritic Growth in Laser Conduction Welding of 304 Stainless Steel

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Topics: Computer simulation , Heat conduction , Lasers , Stainless steel , Transport phenomena , Welding

Optimal Sensor Location to Estimate Temperature Distribution in an Injection Mould

Jaho Seo, Amir Khajepour, Jan P. Huissoon

MSEC 2011; 253-260https://doi.org/10.1115/MSEC2011-50228

Abstract

View Articletitled, Optimal Sensor Location to Estimate Temperature Distribution in an Injection Mould

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Topics: Sensors , Temperature distribution , Temperature , Finite element analysis , Neural network models , Sensitivity analysis

Effect on Flow Stress of a Rapid Phase Transition in AISI 1045 Steel

Timothy J. Burns, Steven P. Mates, Richard L. Rhorer, Eric P. Whitenton, Debasis Basak

MSEC 2011; 261-266https://doi.org/10.1115/MSEC2011-50229

Abstract

View Articletitled, Effect on Flow Stress of a Rapid Phase Transition in AISI 1045 Steel

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Topics: Flow (Dynamics) , Machining , Phase transitions , Steel , Stress

Size Effects in Cutting With a Diamond-Coated Tool

Feng Qin, Xibing Gong, Kevin Chou

MSEC 2011; 267-273https://doi.org/10.1115/MSEC2011-50234

Abstract

View Articletitled, Size Effects in Cutting With a Diamond-Coated Tool

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Topics: Cutting , Diamonds , Simulation , Size effect

Prediction on Die Structure Performance During Advanced High-Strength Steel Sheet Metal Stamping With Non-Rigid Tooling Definition

Dong-kai Xu, Jun Chen, Xi-feng Li, Yu-cheng Tang, Gui-bao Zhang

MSEC 2011; 275-283https://doi.org/10.1115/MSEC2011-50238

Abstract

View Articletitled, Prediction on Die Structure Performance During Advanced High-Strength Steel Sheet Metal Stamping With Non-Rigid Tooling Definition

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Topics: High strength steel , Metal stamping , Sheet metal , Tooling , Stress , Design , Algorithms , Data collection , Deflection , Modeling

Geometric Modeling and Analysis of Single Point Cutting Tools With Generic Profile

Kumar Sambhav, Puneet Tandon, Sanjay G. Dhande

MSEC 2011; 285-293https://doi.org/10.1115/MSEC2011-50275

Abstract

View Articletitled, Geometric Modeling and Analysis of Single Point Cutting Tools With Generic Profile

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Topics: Cutting tools , Geometric modeling , Grinding , Blanks , Cutting , Design , Geometry , Shapes , Composite materials , Machinery

Temperature Field Correlation With Surface Integrity in Hard Milling

H. M. Singh, Y. B. Guo

MSEC 2011; 295-302https://doi.org/10.1115/MSEC2011-50279

Abstract

View Articletitled, Temperature Field Correlation With Surface Integrity in Hard Milling

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Topics: Finite element analysis , Milling , Temperature

Process Mechanics in Deep Rolling of Magnesium-Calcium (MgCa) Biomaterial

M. Salahshoor, Y. B. Guo

MSEC 2011; 303-311https://doi.org/10.1115/MSEC2011-50280

Abstract

View Articletitled, Process Mechanics in Deep Rolling of Magnesium-Calcium (MgCa) Biomaterial

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Topics: Biomaterials , Contact mechanics , Magnesium (Metal) , Finite element methods , Finite element model , Pressure , Alloys , Biodegradation , Bone , Corrosion

Advances in Nontraditional/Hybrid Manufacturing

An Investigation on Top Surface Quality for Direct Metal Laser Fabrication

Jialin Yang, Chao Xu, Yang Wang

MSEC 2011; 313-322https://doi.org/10.1115/MSEC2011-50052

Abstract

View Articletitled, An Investigation on Top Surface Quality for Direct Metal Laser Fabrication

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Topics: Lasers , Manufacturing , Metals , Surface quality , Stability , Additive manufacturing , Inventions , Metal powders , Nonmetallic materials , Sintering

Enhancement of Surface Quality and Study on Material Removal Mechanism in Micro Ultrasonic Machining

Hamid Zarepour, Swee-Hock Yeo

MSEC 2011; 323-332https://doi.org/10.1115/MSEC2011-50065

Abstract

View Articletitled, Enhancement of Surface Quality and Study on Material Removal Mechanism in Micro Ultrasonic Machining

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Topics: Surface quality , Ultrasonic machining , Micromachining , Vibration , Stress , Thermal deformation , Damage , Deformation , Errors , Fluids

Development of a Multi-Axis WEDM Process

Birgit Bohlmann, Josef Buresch, Ru¨diger Haas

MSEC 2011; 333-335https://doi.org/10.1115/MSEC2011-50068

Abstract

View Articletitled, Development of a Multi-Axis WEDM Process

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Topics: Alloys , Biomedicine , Computer software , Engineering prototypes , Gears , Machinery , Machining , Manufacturing , Shapes , Titanium alloys

Rapid-Tooling of Bunched Electrode for EDM

Lei Li, Xiaoli Xiang, Lin Gu, Wansheng Zhao

MSEC 2011; 337-341https://doi.org/10.1115/MSEC2011-50105

Abstract

View Articletitled, Rapid-Tooling of Bunched Electrode for EDM

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Topics: Electrical discharge machining , Electrodes , Rapid tooling

Preparation of Porous Metallic Nickel by Jet Electrodeposition

Li-da Shen, Zong-jun Tian, Zhi-dong Liu, Yin-hui Huang

MSEC 2011; 343-348https://doi.org/10.1115/MSEC2011-50109

Abstract

View Articletitled, Preparation of Porous Metallic Nickel by Jet Electrodeposition

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Topics: Crystals , Electrodeposition , Metals , Microhardness , Nickel

Investigation of Corrosion Processing for Ti-6Al-4V in Hydrofluoric-Nitric Acid System

C. Lin, X. P. Hong

MSEC 2011; 349-355https://doi.org/10.1115/MSEC2011-50111

Abstract

View Articletitled, Investigation of Corrosion Processing for Ti-6Al-4V in Hydrofluoric-Nitric Acid System

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Topics: Corrosion , Surface quality

Experimental Study of Micro Abrasive Tool Making by Electroplating

Anuj Dabholkar, M. M. Sundaram

MSEC 2011; 357-362https://doi.org/10.1115/MSEC2011-50113

Abstract

View Articletitled, Experimental Study of Micro Abrasive Tool Making by Electroplating

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Topics: Electroplating , Coating processes , Diamonds , Nickel , Tungsten , Binders (Materials) , Ceramics , Chemical vapor deposition , Composite materials , Electroforming

Dry Machining of Carbon Fiber Reinforced Plastic Composite by Rotary Ultrasonic Machining: Effects of Machining Variables

W. L. Cong, Q. Feng, Z. J. Pei, T. W. Deines, C. Treadwell

MSEC 2011; 363-371https://doi.org/10.1115/MSEC2011-50116

Abstract

View Articletitled, Dry Machining of Carbon Fiber Reinforced Plastic Composite by Rotary Ultrasonic Machining: Effects of Machining Variables

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Topics: Carbon reinforced plastics , Composite materials , Machining , Ultrasonic machining , Vortices

Development of a New Vibrator for Elliptical Vibration Texturing

Ping Guo, Kornel F. Ehmann

MSEC 2011; 373-380https://doi.org/10.1115/MSEC2011-50131

Abstract

View Articletitled, Development of a New Vibrator for Elliptical Vibration Texturing

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Topics: Cutting , Vibration

Microstructure Characteristics and High-Temperature Oxidation Behavior of Plasma-Sprayed and Laser-Remelted MCrAlY Coatings on TiAl Intermetallics

Zongjun Tian, Lida Shen, Zhidong Liu, Yinhui Huang

MSEC 2011; 381-390https://doi.org/10.1115/MSEC2011-50145

Abstract

View Articletitled, Microstructure Characteristics and High-Temperature Oxidation Behavior of Plasma-Sprayed and Laser-Remelted MCrAlY Coatings on TiAl Intermetallics

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Topics: Coatings , High temperature , Lasers , Oxidation , Plasma spraying , Plasmas (Ionized gases) , Titanium aluminide

Research on Dry EDM Processing Performance With Two Kinds of Pulse Generator Modes

Liqing Li, Yi Fu, Yingjie Song

MSEC 2011; 391-397https://doi.org/10.1115/MSEC2011-50161

Abstract

View Articletitled, Research on Dry EDM Processing Performance With Two Kinds of Pulse Generator Modes

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Topics: Electrical discharge machining , Generators

Rapid Prototyping of Full Scale House Structures

Sangju Lee, Eberhard Bamberg, Charles Eason

MSEC 2011; 399-405https://doi.org/10.1115/MSEC2011-50179

Abstract

View Articletitled, Rapid Prototyping of Full Scale House Structures

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Topics: Lightweight concrete , Manufacturing , Rapid prototyping

Methods to Rationalize the Generation of Parameter Technologies in Sinking EDM

Henrik Juhr, Ru¨diger Haas, Klaus Ku¨nanz

MSEC 2011; 407-415https://doi.org/10.1115/MSEC2011-50198

Abstract

View Articletitled, Methods to Rationalize the Generation of Parameter Technologies in Sinking EDM

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Topics: Artificial neural networks , Electrical discharge machining

Hybrid Manufacturing of Deep Holes With Small Diameters

Dirk Biermann, Markus Heilmann

MSEC 2011; 417-425https://doi.org/10.1115/MSEC2011-50226

Abstract

View Articletitled, Hybrid Manufacturing of Deep Holes With Small Diameters

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Topics: Automotive industry , Biomedicine , Chain , Drilling , Fuels , Lasers , Machining , Manufacturing , Pressure , Process design

Indirect Approach to Ultrasonic Superposition in Micro-EDM

Andreas Schubert, Nicolas Wolf, Henning Zeidler, Jo¨rg Schneider

MSEC 2011; 427-434https://doi.org/10.1115/MSEC2011-50240

Abstract

View Articletitled, Indirect Approach to Ultrasonic Superposition in Micro-EDM

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Topics: Electrical discharge machining , Vibration , Brittleness , Fracture toughness , Geometry , Machining , Mass production , Particulate matter , Resonance , Vibration equipment

A Vertex Translation Algorithm for Adaptive Modification of STL File in Layered Manufacturing

Gaurav Navangul, Ratnadeep Paul, Sam Anand

MSEC 2011; 435-441https://doi.org/10.1115/MSEC2011-50283

Abstract

View Articletitled, A Vertex Translation Algorithm for Adaptive Modification of STL File in Layered Manufacturing

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Topics: Algorithms , Manufacturing , Errors , Computer-aided design , Design , Computer software , Geometry , Machinery , Rapid prototyping , Stereolithography

Advances in Plastic Forming of Metals and Other Materials

Determination of Minimum Blankholding Pressure for Producing Wrinkle Free Products in Multistage Deep Drawing

Anupam Agrawal, N. Venkata Reddy, P. M. Dixit

MSEC 2011; 443-452https://doi.org/10.1115/MSEC2011-50094

Abstract

View Articletitled, Determination of Minimum Blankholding Pressure for Producing Wrinkle Free Products in Multistage Deep Drawing

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Topics: Pressure , Flanges , Blanks , Cavities , Displacement , Waves

Numerical and Experimental Research on Warm Tension-Rotation Bending of Extruded AZ31 Profile

Shi-hong Zhang, Han Xiao, Jin-song Liu, Ming Cheng

MSEC 2011; 453-458https://doi.org/10.1115/MSEC2011-50120

Abstract

View Articletitled, Numerical and Experimental Research on Warm Tension-Rotation Bending of Extruded AZ31 Profile

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Topics: Dimensions , Magnesium alloys , Rotation , Tension , Thermomechanics , Aerospace industry , Automobiles , Finite element model , Machinery , Numerical analysis

Newest Developments on the Manufacture of Helical Profiles by Hot Extrusion

Nooman Ben Khalifa, A. Erman Tekkaya

MSEC 2011; 459-463https://doi.org/10.1115/MSEC2011-50126

Abstract

View Articletitled, Newest Developments on the Manufacture of Helical Profiles by Hot Extrusion

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Topics: Extruding , Finite element methods , Finite element model , Aluminum , Aluminum alloys , Compressors , Design , Engineering simulation , Flow (Dynamics) , Friction

Experimental Study of High-Frequency Vibration Assisted Micro/Meso-Scale Forming of Metallic Materials

Zhehe Yao, Gap-Yong Kim, LeAnn Faidley, Qingze Zou, Deqing Mei, Zichen Chen

MSEC 2011; 465-474https://doi.org/10.1115/MSEC2011-50135

Abstract

View Articletitled, Experimental Study of High-Frequency Vibration Assisted Micro/Meso-Scale Forming of Metallic Materials

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Topics: Friction , Vibration

Post-Anneal Mechanical Properties of Pre-Strained AA5182-O Sheets

Jingjing Li, S. Jack Hu, John E. Carsley, Theresa M. Lee, Louis G. Hector, Jr., Sushil Mishra

MSEC 2011; 475-485https://doi.org/10.1115/MSEC2011-50142

Abstract

View Articletitled, Post-Anneal Mechanical Properties of Pre-Strained AA5182-O Sheets

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Topics: Mechanical properties , Annealing , Forming limit diagrams , Tensile strength , Aluminum , Anisotropy , Diffraction , Electrons , Necking , Plane strain

Sizing Extreme Environmental Condition Influences on the Multiphase Polymeric Composites’ CTE

Petru A. Pop, Dana Luca-Motoc, Gheorghe Bejinaru-Mihoc

MSEC 2011; 487-493https://doi.org/10.1115/MSEC2011-50146

Abstract

View Articletitled, Sizing Extreme Environmental Condition Influences on the Multiphase Polymeric Composites’ CTE

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Topics: Polymer composites , Thermal expansion

Tube Press Hardening for Lightweight Design

Reimund Neugebauer, Frank Schieck, Markus Werner

MSEC 2011; 495-502https://doi.org/10.1115/MSEC2011-50151

Abstract

View Articletitled, Tube Press Hardening for Lightweight Design

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Topics: Boron , Design , Hardening , Steel

A New Method for Determination of the Pre-Form Shapes and Their Corresponding Pressures in Tube-Hydroforming Process of SUS 304 in a Square Die

S. A. Tabatabaei, M. Shariat Panahi, S. M. Tabatabaei, M. Mosavi Mashhadi

MSEC 2011; 503-515https://doi.org/10.1115/MSEC2011-50153

Abstract

View Articletitled, A New Method for Determination of the Pre-Form Shapes and Their Corresponding Pressures in Tube-Hydroforming Process of SUS 304 in a Square Die

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Topics: Artificial neural networks , Shapes , Design , Pressure , Downtime , Electric fields , Engineering simulation , Finite element analysis , Product quality , Production equipment

Real Time Friction Error Compensation in Tube Hydroforming Process Control

Gracious Ngaile, Obadiah Kilonzo, Chen Yang

MSEC 2011; 517-526https://doi.org/10.1115/MSEC2011-50165

Abstract

View Articletitled, Real Time Friction Error Compensation in Tube Hydroforming Process Control

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Topics: Error compensation , Friction , Process control

Investigating the Effect of Miniaturization on the Microtensile Properties of Brass (CuZn30)

Lauren B. Wuertemberger, Megan N. Chann, Richard M. Onyancha

MSEC 2011; 527-532https://doi.org/10.1115/MSEC2011-50169

Abstract

View Articletitled, Investigating the Effect of Miniaturization on the Microtensile Properties of Brass (CuZn30)

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Topics: Brass (Metal) , Microscale devices , Work hardening , Grain size , Manufacturing , Materials properties , Tensile strength , Heat , Metals , Micromanufacturing

Sheet Orientation Effects on the Formability Limits of the AZ31B Magnesium Alloy at SPF Conditions

Fadi Abu-Farha, Brad Deeter

MSEC 2011; 533-539https://doi.org/10.1115/MSEC2011-50177

Abstract

View Articletitled, Sheet Orientation Effects on the Formability Limits of the AZ31B Magnesium Alloy at SPF Conditions

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Topics: Magnesium alloys , Deformation , Forming limit diagrams , Domes (Structural elements) , Friction , Geometry , Superplastic forming

Cold Drawing of Magnesium Alloy Tubes for Medical

Kazunari Yoshida, Akinobu Koiwa

MSEC 2011; 541-545https://doi.org/10.1115/MSEC2011-50183

Abstract

View Articletitled, Cold Drawing of Magnesium Alloy Tubes for Medical

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Topics: Biomedicine , Fluids , Magnesium alloys

Investigation of Strain Gradients and Magnitudes During Microbending

Lijie Wang, Brad L. Kinsey, Yannis Korkolis

MSEC 2011; 547-556https://doi.org/10.1115/MSEC2011-50212

Abstract

View Articletitled, Investigation of Strain Gradients and Magnitudes During Microbending

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Topics: Strain gradient , Deformation , Grain size , Dimensions , Electromagnetic scattering , Electronics , Microhardness , Microscale devices , Sheet metal work

Effect of Element Types on Failure Prediction Using a Stress-Based Forming Limit Curve

Raed Z. Hasan, Brad L. Kinsey, Igor Tsukrov

MSEC 2011; 557-564https://doi.org/10.1115/MSEC2011-50213

Abstract

View Articletitled, Effect of Element Types on Failure Prediction Using a Stress-Based Forming Limit Curve

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Topics: Failure , Forming limit diagrams , Stress , Shells , Computer simulation , Deformation , Sheet metal work

Theoretical and Numerical Analysis of Incremental Sheet Forming by Using High Pressure Water Jet

B. Lu, J. Cao, H. Ou

MSEC 2011; 565-571https://doi.org/10.1115/MSEC2011-50235

Abstract

View Articletitled, Theoretical and Numerical Analysis of Incremental Sheet Forming by Using High Pressure Water Jet

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Topics: High pressure (Physics) , Numerical analysis , Water , Pressure , Aluminum , Design , Dimensions , Engineering simulation , Finite element analysis , Plastics forming

Thermo-Mechanical Investigations of the Electroplastic Effect

Wesley A. Salandro, Cristina Bunget, Laine Mears

MSEC 2011; 573-582https://doi.org/10.1115/MSEC2011-50250

Abstract

View Articletitled, Thermo-Mechanical Investigations of the Electroplastic Effect

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Topics: Deformation , Electric current , Heat , Heating , Manufacturing , Metals , Stress , Temperature , Thermomechanics , Titanium

Determination of Loading Path for Warm Tube Hydroforming of Diamond Shaped Parts

Wei Chen, L. C. Chan, T. C. Lee

MSEC 2011; 583-587https://doi.org/10.1115/MSEC2011-50254

Abstract

View Articletitled, Determination of Loading Path for Warm Tube Hydroforming of Diamond Shaped Parts

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Topics: Diamonds , Simulation , Computer simulation , Simulation results , Finite element methods , Finite element model , Optimization , Shapes , Temperature

Influence of Continuous Direct Current on the Micro Tube Hydroforming Process

Scott W. Wagner, Kenny Ng, William J. Emblom, Jaime A. Camelio

MSEC 2011; 589-594https://doi.org/10.1115/MSEC2011-50257

Abstract

View Articletitled, Influence of Continuous Direct Current on the Micro Tube Hydroforming Process

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Topics: Biomedicine , Deformation , Ductility , Electric arc furnaces , Electric current , Fuel cell applications , Manufacturing , Metals , Metalworking

Characterization of Tensile and Compressive Behavior of Microscale Sheet Metals Using a Transparent Micro-Wedge Device

James Magargee, Jian Cao, Rui Zhou, Morgan McHugh, Damon Brink, Fabrice Morestin

MSEC 2011; 595-601https://doi.org/10.1115/MSEC2011-50258

Abstract

View Articletitled, Characterization of Tensile and Compressive Behavior of Microscale Sheet Metals Using a Transparent Micro-Wedge Device

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Topics: Microscale devices , Sheet metal , Transparency , Wedges , Buckling , Mechanical behavior , Brass (Metal) , Compression , Delays , Imaging

Improvement of Geometric Accuracy in Incremental Forming by Using a Squeezing Toolpath Strategy With Two Forming Tools

Rajiv Malhotra, Jian Cao, Feng Ren, Vijitha Kiridena, Z. Cedric Xia

MSEC 2011; 603-611https://doi.org/10.1115/MSEC2011-50262

Abstract

View Articletitled, Improvement of Geometric Accuracy in Incremental Forming by Using a Squeezing Toolpath Strategy With Two Forming Tools

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Topics: Deformation , Engineering simulation , Shapes , Simulation

An Investigation on Deformation-Based Micro Surface Texturing

Rui Zhou, Jian Cao, Kornel Ehmann, Chun Xu

MSEC 2011; 613-619https://doi.org/10.1115/MSEC2011-50273

Abstract

View Articletitled, An Investigation on Deformation-Based Micro Surface Texturing

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Topics: Deformation , Microchannels , Friction , Surface texture , Wear , Bacteria , Design , Fluids , Sheet materials , Sterilization

Formability and Surface Finish Studies in Single Point Incremental Forming

A. Bhattacharya, Samarjit Singh, K. Maneesh, N. Venkata Reddy, Jian Cao

MSEC 2011; 621-627https://doi.org/10.1115/MSEC2011-50284

Abstract

View Articletitled, Formability and Surface Finish Studies in Single Point Incremental Forming

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Topics: Finishes , Sheet metal work , Surface roughness , Stress , Deformation , Design , Plane strain , Tooling

Constant Current Density Compression Behavior of 304 Stainless Steel and Ti-6Al-4V During Electrically-Assisted Forming

Joshua J. Jones, Laine Mears

MSEC 2011; 629-637https://doi.org/10.1115/MSEC2011-50287

Abstract

View Articletitled, Constant Current Density Compression Behavior of 304 Stainless Steel and Ti-6Al-4V During Electrically-Assisted Forming

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Topics: Compression , Current density , Stainless steel , Testing

Green Energy Manufacturing

A Study on Amount of Biomass Pellets Used in Durability Testing

Q. Zhang, P. F. Zhang, X. X. Song, M. Zhang, Z. J. Pei, T. Deines

MSEC 2011; 639-644https://doi.org/10.1115/MSEC2011-50025

Abstract

View Articletitled, A Study on Amount of Biomass Pellets Used in Durability Testing

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Topics: Biofuel , Biomass , Durability , Testing

Survey of Courses on Renewable Energy Manufacturing at American Universities

W. L. Cong, Z. J. Pei

MSEC 2011; 645-651https://doi.org/10.1115/MSEC2011-50080

Abstract

View Articletitled, Survey of Courses on Renewable Energy Manufacturing at American Universities

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Topics: Manufacturing , Renewable energy

Size Reduction of Cellulosic Biomass in Biofuel Manufacturing: Effects of Milling Orientation on Sugar Yield

Meng Zhang, Xiaoxu Song, P. F. Zhang, Q. Zhang, Z. J. Pei, T. Deines, D. H. Wang

MSEC 2011; 653-657https://doi.org/10.1115/MSEC2011-50117

Abstract

View Articletitled, Size Reduction of Cellulosic Biomass in Biofuel Manufacturing: Effects of Milling Orientation on Sugar Yield

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Topics: Biofuel , Biomass , Manufacturing , Milling , Size reduction (Materials) , Wood products

Cost Estimates of Cellulosic Ethanol Manufacturing: A Literature Review

P. F. Zhang, Z. J. Pei

MSEC 2011; 659-668https://doi.org/10.1115/MSEC2011-50136

Abstract

View Articletitled, Cost Estimates of Cellulosic Ethanol Manufacturing: A Literature Review

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Topics: Ethanol , Manufacturing , Project cost estimation , Biomass , Economic analysis , Fuels , Petroleum , Renewable energy , Transportation systems

Energy Consumption in Discrete Part Production

Devi K. Kalla, Samantha Corcoran, Janet Twomey, Michael Overcash

MSEC 2011; 669-675https://doi.org/10.1115/MSEC2011-50163

Abstract

View Articletitled, Energy Consumption in Discrete Part Production

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Topics: Energy consumption , Manufacturing , Machinery , Cycles , Transparency , Drilling , Gates (Closures)

An Experimental Comparison of Two Pelleting Methods for Cellulosic Ethanol Manufacturing

Qi Zhang, Pengfei Zhang, Z. J. Pei, Jonathan Wilson, Leland McKinney, Graham Pritchett

MSEC 2011; 677-684https://doi.org/10.1115/MSEC2011-50215

Abstract

View Articletitled, An Experimental Comparison of Two Pelleting Methods for Cellulosic Ethanol Manufacturing

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Topics: Biomass , Density , Durability , Ethanol , Manufacturing , Vibration

Microwave Torrefaction of Corn Stover and Tech-Economic Analysis

Hanwu Lei, Shoujie Ren, James Julson, Lu Wang, Quan Bu, Roger Ruan

MSEC 2011; 685-692https://doi.org/10.1115/MSEC2011-50230

Abstract

View Articletitled, Microwave Torrefaction of Corn Stover and Tech-Economic Analysis

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Topics: Biomass , Economic analysis , Microwaves

Biohydrogen Production From Glycerol in Microbial Electrolysis Cells and Prospects for Energy Recovery From Biodiesel Wastes

Jeremy F. Chignell, Hong Liu

MSEC 2011; 693-701https://doi.org/10.1115/MSEC2011-50274

Abstract

View Articletitled, Biohydrogen Production From Glycerol in Microbial Electrolysis Cells and Prospects for Energy Recovery From Biodiesel Wastes

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Topics: Biodiesel , Electrolysis , Energy recovery , Hydrogen , Current density , Diesel , Energy efficiency , Hydrogen production , Membranes , Methanol

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