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ASME 2007 International Manufacturing Science and Engineering Conference

October 15–18, 2007

Atlanta, Georgia, USA

Conference Sponsors:

ISBN:

0-7918-4290-8

In This Volume

Advances in Rapid Manufacturing Technologies for Metallic Parts (7)
Solid Freeform Fabrication for Biomedical and Tissue Engineering (9)
Miniaturization of Molding and Casting Processes (8)
Hybrid Macro/Meso/Micro Manufacturing Processes (12)
Thermally-Enhanced Manufacturing (9)
Micro-Manufacturing and Fabrication of Sensors (3)
Communication Systems and Distributed Control in Manufacturing Enterprises (2)
Collaborative and Digital Manufacturing for Advancing Product Quality (4)
Diagnostics, Performance Prediction and Decision Making for Intelligent Maintenance of Manufacturing Systems (11)
Advances in Quality Control in Multistage Manufacturing Systems (8)
Bottom-Up Nanomanufacturing (4)
Biomedical Manufacturing (5)
Development and Applications of Micro Manufacturing Equipment (13)
Design and Operations of Manufacturing Systems for Responsiveness (6)
Advances in Metal Forming (11)
Advances in Synergistic Effects of Materials and Processing (6)

ASME 2007 International Manufacturing Science and Engineering Conference

Advances in Rapid Manufacturing Technologies for Metallic Parts

Part Repairing Using a Hybrid Manufacturing System

Lan Ren, Kunnayut Eiamsa-ard, Jianzhong Ruan, Frank Liou

MSEC 2007; 1-8doi:https://doi.org/10.1115/MSEC2007-31003

Abstract

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Topics: Maintenance , Manufacturing systems , Computer software , Reliability , Welding , Computer numerical control machine tools , Cutting , Lasers , Military systems

Manufacture of Production Quality Injection Mold Tools Using SLS and HSM

C. M. Taylor, I. P. Ilyas, K. W. Dalgarno, J. Gosden

MSEC 2007; 9-16doi:https://doi.org/10.1115/MSEC2007-31030

Abstract

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Topics: Bronze , Cavities , Cooling , Cycles , Durability , Electrical discharge machining , Energy consumption , Finishes , Finishing , Geometry

Nonlinear Feed Effect in Machining Chatter Analysis

Robert G. Landers, A. Galip Ulsoy

MSEC 2007; 17-26doi:https://doi.org/10.1115/MSEC2007-31045

Abstract

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Topics: Chatter , Machining , Milling , Engineering simulation , Simulation , Stability , Machinery , Wear

Empirical Dynamic Modeling of Friction Stir Welding Processes

Xin Zhao, Prabhanjana Kalya, Robert G. Landers, K. Krishnamurthy

MSEC 2007; 27-36doi:https://doi.org/10.1115/MSEC2007-31047

Abstract

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Topics: Dynamic modeling , Friction , Modeling , Welding

Numerical and Analytical Modeling of Laser Deposition With Preheating

Zhiqiang Fan, Jacquelyn K. Stroble, Jianzhong Ruan, Todd E. Sparks, Frank Liou

MSEC 2007; 37-51doi:https://doi.org/10.1115/MSEC2007-31089

Abstract

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Topics: Lasers , Modeling , Analytical methods , Computer simulation , Computer-aided design , Dynamics (Mechanics) , Heat transfer , Laser materials , Manufacturing , Simulation

Fractal Geometry Based Model for a Musical Cymbal Design and Rapid Manufacturing

Jack Zhou, Ananth Vas, Denis Blackmore, Rafael Mulero

MSEC 2007; 53-59doi:https://doi.org/10.1115/MSEC2007-31187

Abstract

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Topics: Design , Fractals , Geometry , Manufacturing , Computer software , Computer numerical control machine tools , Computer-aided design , Domes (Structural elements) , Machining , Matlab

Effect of Friction on Ultrasonic Consolidation

Chunbo Zhang, Leijun Li

MSEC 2007; 61-70doi:https://doi.org/10.1115/MSEC2007-31202

Abstract

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Topics: Friction , Deformation , Cycles , Temperature , Vibration , Bonding , Finite element methods , Finite element model , Steady state , Stress

Solid Freeform Fabrication for Biomedical and Tissue Engineering

Fabrication of Biomimetic Scaffolds With Well-Defined Pore Geometry by Fused Deposition Modeling

Esmaiel Jabbari, David N. Rocheleau, Weijie Xu, Xuezhong He

MSEC 2007; 71-76doi:https://doi.org/10.1115/MSEC2007-31011

Abstract

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Topics: Biomimetics , Geometry , Manufacturing , Modeling , Biodegradation , Biological tissues , Computer-aided design , Bone , Machinery , Scanning electron microscopy

Precision Printing of Cells and Biomaterials Onto 3D Matrices

Thomas Boland, Xiaofeng Cui, Aditya Chaubey, Timothy C. Burg, Richard E. Groff, Karen J. L. Burg

MSEC 2007; 77-81doi:https://doi.org/10.1115/MSEC2007-31023

Abstract

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Topics: Biomaterials , Printing , Biological tissues , Anchorage , Chemistry , Construction , Endothelial cells , Fibers , Geometry , Manufacturing

Manufacture and Characterisation of Bioceramic Tissue Engineering Scaffolds Produced by Selective Laser Sintering

K. Xiao, J. A. Dyson, K. W. Dalgarno, P. Genever, D. J. Wood, R. D. Goodridge, C. Ohtsuki

MSEC 2007; 83-90doi:https://doi.org/10.1115/MSEC2007-31031

Abstract

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Topics: Lasers , Sintering , Tissue scaffolds , Bone , Ceramics , Glass , Biocompatibility , Biological tissues , Cycles , Furnaces

Development of Three-Dimensional Alginate Encapsulated Chondrocyte Hybrid Scaffolds Using Microstereolithography

Seung-Jae Lee, Byung Kim, Geunbae Lim, Jong-Won Rhie, Hyun-Wook Kang, Dong-Woo Cho

MSEC 2007; 91-95doi:https://doi.org/10.1115/MSEC2007-31056

Abstract

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Topics: Chondrocytes , Hydrogels , Biodegradation , Biomimetics , Cartilage , Lasers , Polymerization , Rapid prototyping

Fabrication of 3D Cell Supporting Structures With Multi-Materials Using the Bio-Printer

Yuichi Nishiyama, Makoto Nakamura, Chizuka Henmi, Kumiko Yamaguchi, Shuichi Mochizuki, Hidemoto Nakagawa, Koki Takiura

MSEC 2007; 97-102doi:https://doi.org/10.1115/MSEC2007-31064

Abstract

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Topics: Manufacturing , Nozzles , Biological tissues , Drops , Resolution (Optics) , Sodium , Biological cells , Blood vessels , Endothelial cells , Exterior walls

A Robust True Direct-Print Technology for Tissue Engineering

B. Li, T. Dutta Roy, C. M. Smith, P. A. Clark, K. H. Church

MSEC 2007; 103-108doi:https://doi.org/10.1115/MSEC2007-31074

Abstract

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Topics: Tissue engineering , Computer-aided design , Biomedicine , Manufacturing , Printing , Additive manufacturing , Biological cells , Computer-aided engineering , Dimensions , Extruding

PVA-Based Scaffolds for the Repair of Musculoskeletal Soft Tissue

L. P. Serino, M. G. Cascone, L. Lazzeri, P. A. Torzilli, S. A. Maher

MSEC 2007; 109-116doi:https://doi.org/10.1115/MSEC2007-31127

Abstract

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Topics: Cartilage , Ethanol , Maintenance , Microparticles , Musculoskeletal system , Soft tissues , Mechanical properties , Composite materials , Mechanical behavior , PLGA

Effect of Oxygen-Radio Frequency Plasma Treatment on Three Dimensional Poly(ε-Caprolactone) Scaffolds

Eda D. Yildirim, Selc¸uk Gu¨c¸eri, Wei Sun

MSEC 2007; 117-124doi:https://doi.org/10.1115/MSEC2007-31169

Abstract

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Topics: Oxygen , Plasmas (Ionized gases) , Surface energy , Manganese (Metal) , Osteoblasts , Atmospheric pressure , Biocompatibility , Hydrophilicity , Hydrophobicity , Surface finishing

Bone Scaffold Fabrication System Study

Lin Lu, David Wootton, Peter I. Lelkes, Jack Zhou

MSEC 2007; 125-132doi:https://doi.org/10.1115/MSEC2007-31219

Abstract

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Topics: Bone , Manufacturing , Flow (Dynamics) , Biocompatibility , Biomaterials , Biomimetics , Extruding , Machinery , Modeling , Musculoskeletal system

Miniaturization of Molding and Casting Processes

Surface Replication and Structural Development in Micromolding for Micro/Nanocomposites

H. Ito, K. Kazama, T. Kikutani

MSEC 2007; 133-140doi:https://doi.org/10.1115/MSEC2007-31035

Abstract

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Topics: Boron , Composite materials , Fillers (Materials) , Flow (Dynamics) , Heat , Laser scanning microscopy , Microscale devices , Molding , Nanocomposites , Platelets

Production of Micro-Molding Tooling by Hot Embossing

Matthew Dirckx, Aaron D. Mazzeo, David E. Hardt

MSEC 2007; 141-149doi:https://doi.org/10.1115/MSEC2007-31046

Abstract

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Topics: Embossing , Molding , Tooling , Polymers , Adhesion , Silicon , Surface tension , Brittleness , Deflection , Failure

Constant-Temperature Embossing of Amorphous Poly(Ethylene Terephthalate) Films

Donggang Yao, Pratapkumar Nagarajan, K. R. T. Ramasubramani

MSEC 2007; 151-155doi:https://doi.org/10.1115/MSEC2007-31049

Abstract

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Topics: Embossing , Temperature , Crystallization , Polymers , Cycles , Microchannels , Casting , Cooling , Rubber

Close-Die Embossing of Multichannel Waveguides

Pratapkumar Nagarajan, Donggang Yao, Thomas S. Ellis, Reza Azadegan

MSEC 2007; 157-161doi:https://doi.org/10.1115/MSEC2007-31059

Abstract

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Topics: Embossing , Waveguides , Polymers , Punching (Metalworking) , Pressure , Blanking (Metalworking) , Blanks , Brittleness , Cycles , Dimensions

Process Monitoring in Micro-Injection Molding

Soon-Chun Kuek, David C. Angstadt

MSEC 2007; 163-169doi:https://doi.org/10.1115/MSEC2007-31082

Abstract

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Topics: Molding , Process monitoring , Cavities , Pressure , Dimensions , Microscale devices

Micro-Feature Replication via Polymer Molding at Ambient Pressure

Varun Thakur, Peiman Mosaddegh, David C. Angstadt

MSEC 2007; 171-177doi:https://doi.org/10.1115/MSEC2007-31083

Abstract

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Topics: Molding , Polymers , Pressure , Shrinkage (Materials) , Temperature , Atomic force microscopy , Density , Dimensions , Amorphous materials , Anisotropy

Characterization of Polymer Flows in Very Thin Gaps

Rahul R. Panchal, David Kazmer

MSEC 2007; 179-189doi:https://doi.org/10.1115/MSEC2007-31108

Abstract

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Topics: Flow (Dynamics) , Polymers , Wall thickness , Design , Dynamics (Mechanics) , Experimental design , Fluids , Molding , Pressure , Shear rate

Manufacturing of Glass Diffractive Optical Elements by Use of Precision Compression Molding Process

Yang Chen, Allen Y. Yi, Fritz Klocke, Guido Pongs

MSEC 2007; 191-195doi:https://doi.org/10.1115/MSEC2007-31210

Abstract

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Topics: Compression molding , Glass , Manufacturing , Optical elements , Molding , Carbon , Optical glass , Shapes , Atomic force microscopy , Compression

Hybrid Macro/Meso/Micro Manufacturing Processes

Integrated Hybrid Micro/Nano-Machining

M. Rahman, A. B. M. A. Asad, Takeshi Masaki, Y. S. Wong, H. S. Lim

MSEC 2007; 197-209doi:https://doi.org/10.1115/MSEC2007-31009

Abstract

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Topics: Electrical discharge machining , Grinding , Machining , Micromachining , Machine tools , Manufacturing , Semiconductors (Materials) , Dimensions , Finishes , Microelectromechanical systems

The State-of-the-Art in Nano-Turning

Michael C. Schmittdiel, Rodolfo E. Haber Guerra, A´ngel Escribano, Javier Escribano

MSEC 2007; 211-220doi:https://doi.org/10.1115/MSEC2007-31013

Abstract

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Topics: Anisotropy , Computer simulation , Cutting , Diamond tools , Finishes , Geometry , Life sciences , Machining , Nanoscale phenomena , Sensors

High Precision Hybyid Technology Using Dual-Stage of Linear Motor and Piezo-Actuator for Milling Machine

B. M. Chung, I. J. Yeo, T. J. Ko, J. K. Park

MSEC 2007; 221-226doi:https://doi.org/10.1115/MSEC2007-31028

Abstract

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Topics: Linear motors , Milling machines , Piezoelectric actuators , Machining , Machinery , Errors , Micromanufacturing , Milling

Characterization of Pressure Welding Process of Thin Sheet Metals in Cold and Warm Temperature Conditions

Sasawat Mahabunphachai, Muammer Koc¸, Jun Ni

MSEC 2007; 227-233doi:https://doi.org/10.1115/MSEC2007-31029

Abstract

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Topics: Pressure , Sheet metal , Temperature , Welding , Blanks , Bond strength , Aluminum , Copper , Nickel , Stainless steel

Laser Micro-Machining of Spherical and Elliptical 3-D Objects Using Hole Area Modulation Method

Wen-Hui Lee, Tug˘rul O¨zel

MSEC 2007; 235-242doi:https://doi.org/10.1115/MSEC2007-31068

Abstract

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Topics: Lasers , Micromachining , Laser beams , Wavelength , Density , Drilling , Laser ablation , Cutting , Design , Irradiation (Radiation exposure)

Generation of High Aspect Ratio Micro Holes by a Hybrid Micromachining Process

Murali M. Sundaram, Sridevi Billa, Kamlakar P. Rajurkar

MSEC 2007; 243-248doi:https://doi.org/10.1115/MSEC2007-31078

Abstract

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Topics: Micromachining , Electrical discharge machining , Vibration , Drilling , Machining , Micromanufacturing , Shapes , Stainless steel , Wear

The Use of Internal State Variable Plasticity Model via a User Subroutine to Evaluate the Effect of Materials Testing Modes on Hard Machining Simulation

S. Anurag, Y. B. Guo, M. F. Horstemeyer

MSEC 2007; 249-257doi:https://doi.org/10.1115/MSEC2007-31087

Abstract

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Topics: Machining , Materials testing , Plasticity , Simulation

Multi-Phase Finite Element Modeling of Machining Unidirectional Fiber Reinforced Composites

Chinmaya R. Dandekar, Yung C. Shin

MSEC 2007; 259-268doi:https://doi.org/10.1115/MSEC2007-31111

Abstract

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Topics: Fiber reinforced composites , Finite element analysis , Machining , Modeling , Fibers , Composite materials , Cutting , Damage , Temperature distribution , Anisotropy

Grain Boundary Response of Aluminum Bicrystal Under Micro Scale Laser Shock Peening

Sinisa Vukelic, Jeffrey W. Kysar, Y. Lawrence Yao

MSEC 2007; 269-280doi:https://doi.org/10.1115/MSEC2007-31155

Abstract

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Topics: Aluminum , Grain boundaries , Laser hardening , Crystals , Fatigue life , Lasers , Anisotropy , Finite element model , Grain size , Micromechanics (Engineering)

Applications of Micro Sensors for Fundamental Study of Manufacturing Processes

Xudong Cheng, Hongseok Choi, Xiaochun Li

MSEC 2007; 281-288doi:https://doi.org/10.1115/MSEC2007-31164

Abstract

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Topics: Manufacturing , Microsensors , Diffusion bonding (Metals) , Instrumentation , Lasers , Metals , Micromachining , Thermomechanics , Thin film sensors , Ultrasonic welding

Specification of Shear Zone Characteristics in Achieving Desired Residual Stress Profile

Carl R. Hanna, Steven Y. Liang, Ru-Min Chao

MSEC 2007; 289-296doi:https://doi.org/10.1115/MSEC2007-31171

Abstract

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Topics: Cutting , Shear (Mechanics) , Stress

Comparison of Tangential Force Models for Feedrate Selection in Milling

Cuneyt Yalcin, Barry K. Fussell, Robert B. Jerard

MSEC 2007; 297-304doi:https://doi.org/10.1115/MSEC2007-31218

Abstract

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Topics: Calibration , Cutting , Milling , Sensors , Size effect

Thermally-Enhanced Manufacturing

Laser Heating and Thermally Enhanced Deformation of Silicon

Lei Dong, John A. Patten

MSEC 2007; 305-309doi:https://doi.org/10.1115/MSEC2007-31014

Abstract

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Topics: Deformation , Heating , Lasers , Silicon , Machining , Ceramics , Cutting tools , Diamonds , Semiconductors (Materials) , Fiber lasers

Metallurgical Phases Distribution Detection Through Image Analysis for Simulation of Laser Hardening of Carbon Steels

Giovanni Tani, Alessandro Ascari, Leonardo Orazi

MSEC 2007; 311-317doi:https://doi.org/10.1115/MSEC2007-31071

Abstract

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Topics: Algorithms , Carbon , Carbon steel , Computation , Ferrites (Magnetic materials) , Finite element methods , Finite element model , Laser hardening , Simulation , Steel

3-D Transient Simulation Model for Laser Micromilling Processes

Giovanni Tani, Leonardo Orazi, Alessandro Fortunato, Gabriele Cuccolini

MSEC 2007; 319-324doi:https://doi.org/10.1115/MSEC2007-31072

Abstract

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Topics: Lasers , Micromilling , Simulation models , Transients (Dynamics) , Plumes (Fluid dynamics) , Laser beams , Plasmas (Ionized gases) , Ablation (Vaporization technology) , Computer software , Emissions

A Review on Thermally Assisted Machining

Shuting Lei, Frank Pfefferkorn

MSEC 2007; 325-336doi:https://doi.org/10.1115/MSEC2007-31096

Abstract

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Topics: Machining , Heating , Lasers , Brittleness , Cutting , Machinery , Temperature

Pulsed Laser Assisted Micromilling for Die/Mold Manufacturing

Tug˘rul O¨zel, Frank Pfefferkorn

MSEC 2007; 337-342doi:https://doi.org/10.1115/MSEC2007-31101

Abstract

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Topics: Lasers , Manufacturing , Micromilling , Machining , Heat , Cutting , Finite element analysis , Microscale devices , Alloys , Cutting tools

Laser Cladding of Two Hardfacing Alloys Onto Cylindrical Low Alloy Steel Substrates With a High Power Direct Diode Laser

Kevin C. Schoeffel, Yung C. Shin

MSEC 2007; 343-353doi:https://doi.org/10.1115/MSEC2007-31112

Abstract

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Topics: Alloy steel , Alloys , Cladding systems (Building) , Lasers , Porosity , Fracture (Materials) , Geometry , Steel , Surface properties , X-rays

Experimental Investigations of Laser Micromachining of Metal Using Micro Thin Film Thermocouples

Hongseok Choi, Xiaochun Li

MSEC 2007; 355-362doi:https://doi.org/10.1115/MSEC2007-31167

Abstract

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Topics: Lasers , Metals , Micromachining , Thermocouples , Thin films , Temperature , Temperature measurement , Geometry , Junctions , Laser beams

Micromelting for Laser Micro Polishing of Meso/Micro Metallic Components

Tyler L. Perry, Dirk Werschmoeller, Xiaochun Li, Frank E. Pfefferkorn, Neil A. Duffie

MSEC 2007; 363-369doi:https://doi.org/10.1115/MSEC2007-31173

Abstract

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Topics: Lasers , Polishing , Surface roughness , Electroplating , Microfabrication , Micromanufacturing , Nd-YAG lasers , Nickel , Shapes , Silicon

Force Modeling for Laser Assisted Micro-Grooving

Ramesh K. Singh, Shreyes N. Melkote

MSEC 2007; 371-379doi:https://doi.org/10.1115/MSEC2007-31215

Abstract

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Topics: Lasers , Modeling , Cutting , Deflection , Micromachining , Heating , Constitutive equations , Cutting tools , Failure , Finite element analysis

Micro-Manufacturing and Fabrication of Sensors

Full Field Displacement Measurements of AFM Cantilevers During Loading

Lee Kumanchik, Tony Schmitz, Jon Pratt, John Ziegert

MSEC 2007; 381-387doi:https://doi.org/10.1115/MSEC2007-31041

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Topics: Atomic force microscopy , Cantilevers , Displacement measurement , Shapes , Stiffness , Boundary-value problems , Displacement , Bending (Stress) , Calibration , Collaboration

Characteristic Evaluation of Silicon-Based MEMS Acoustic/Acceleration Sensor

Ru-Min Chao, Sie-Yu Li, Chih-Chao Hsu, Steven Y. Liang

MSEC 2007; 389-394doi:https://doi.org/10.1115/MSEC2007-31131

Abstract

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Topics: Acoustics , Microelectromechanical systems , Sensors , Silicon , Manufacturing , Microsensors , Design , Monitoring systems , Semiconductor wafers , Machining

Design and Fabrication of Micro Photonic Sensors for Manufacturing

Xugang Zhang, Xiaochun Li

MSEC 2007; 395-400doi:https://doi.org/10.1115/MSEC2007-31163

Abstract

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Topics: Design , Manufacturing , Sensors , Metals , Optical materials , Q-factor , Semiconductor wafers , Testing , Thermomechanics , Thin films

Communication Systems and Distributed Control in Manufacturing Enterprises

Fuzzy Logic Based Drilling Force Control in a Network-Based Application

Rodolfo E. Haber, Rodolfo Haber-Haber, Angel Alique, Agusti´n Jime´nez

MSEC 2007; 401-408doi:https://doi.org/10.1115/MSEC2007-31039

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Topics: Drilling , Force control , Fuzzy logic , Delays , Errors , Control equipment , Design , Cutting , Fuzzy control , Signals

Collaborative Haptic Interfaces and Distributed Control for Product Development and Virtual Prototyping

Shiyong Lin, Yuan-Shin Lee, Roger J. Narayan

MSEC 2007; 409-420doi:https://doi.org/10.1115/MSEC2007-31214

Abstract

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Topics: Haptics , Modeling , Product development , Virtual reality

Collaborative and Digital Manufacturing for Advancing Product Quality

Digital Sheet Metal Manufacturing System and Application

J. B. Wang, C. Liu

MSEC 2007; 421-428doi:https://doi.org/10.1115/MSEC2007-31143

Abstract

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Topics: Manufacturing systems , Sheet metal , Manufacturing , Aircraft , Design , Manufacturing technology

E-Collaboration in a Multiple Engineering Projects Environment: A Facilities Development Approach

Francisco J. Pereda, Nicolas Penaranda, Guillermo Jimenez, Arturo Molina

MSEC 2007; 429-437doi:https://doi.org/10.1115/MSEC2007-31148

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Topics: Collaboration

Agent-Based Integration of Collaborative Mobile Environment and Smartboard

Abdou Al-Rahim Kadri, Mohammad Mozaffari Kermani, Hamada Ghenniwa, Weiming Shen

MSEC 2007; 439-445doi:https://doi.org/10.1115/MSEC2007-31177

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Topics: Space

Collaborative Workflow Technology for Design and Manufacturing Coordination: An Overview

Qi Hao, Weiming Shen

MSEC 2007; 447-454doi:https://doi.org/10.1115/MSEC2007-31179

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Topics: Computer software , Design , Manufacturing , Web services , Workflow

Diagnostics, Performance Prediction and Decision Making for Intelligent Maintenance of Manufacturing Systems

Development of a Highly Miniaturized PQT-Sensor for Monitoring and Diagnosing of Pneumatic Systems

Christoph Sosna, Rainer Buchner, Walter Lang, Wolfgang Benecke, Christian Boehm, Josef Binder

MSEC 2007; 455-464doi:https://doi.org/10.1115/MSEC2007-31017

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Topics: Pneumatic systems , Sensors , Flow (Dynamics) , Microelectromechanical systems , Pressure , Temperature , Design , Micromachining , Resolution (Optics)

Estimation of Fatigue Strength of Fabricated Component

Duangporn Ounpanich, Yoshiharu Mutoh, Kenji Yoshii

MSEC 2007; 465-472doi:https://doi.org/10.1115/MSEC2007-31058

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Topics: Fatigue strength , Fatigue , Fatigue cracks , Fatigue testing , Fracture (Materials) , Fatigue life , Fracture mechanics , Spin (Aerodynamics) , Spinning (Textile) , Stress

The Impact of Surface Integrity by Hard Turning vs. Grinding on Rolling Contact Fatigue

A. W. Warren, Y. B. Guo

MSEC 2007; 473-481doi:https://doi.org/10.1115/MSEC2007-31084

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Topics: Fatigue , Grinding , Rolling contact , Turning , Acoustic emissions , Polishing , Signals , Bearings , Cams , Computer software

A New Method for Feature Selection and Gear Defect Detection

Yan Chen, Haixia Wang, Jay Lee

MSEC 2007; 483-487doi:https://doi.org/10.1115/MSEC2007-31091

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Topics: Feature selection , Flaw detection , Gears , Entropy , Noise (Sound) , Self-organization

Monitoring and Model Generation for Intelligent Optimization and Control of Surface Grinding Processes

Radu Pavel, Anil Srivastava

MSEC 2007; 489-496doi:https://doi.org/10.1115/MSEC2007-31092

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Topics: Grinding , Optimization , Acoustic emissions , Adaptive control , Condition monitoring , Cycles , Data acquisition , Fluids , Grinding wheels , Machining

Development of a Decision Support System for Unscheduled Maintenance MRO Component Safety Stock

D. Tsakatikas, M. Sfantsikopoulos

MSEC 2007; 497-505doi:https://doi.org/10.1115/MSEC2007-31115

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Topics: Maintenance , Safety , Downtime , Failure mechanisms , Production facilities , Coordinate measuring machines , Databases , System dynamics

Endmill Condition Monitoring and Failure Forecasting Method for Curvilinear Cuts of Non-Constant Radii

Christopher A. Suprock, John T. Roth, Larry M. Downey

MSEC 2007; 507-516doi:https://doi.org/10.1115/MSEC2007-31144

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Topics: Condition monitoring , Failure , Algorithms , Cutting , Accelerometers , Sensors , Fracture (Materials) , Fracture (Process) , Geometry , Life testing

Maintenance Task Prioritization Using Data Driven Bottleneck Detection and Maintenance Opportunity Windows

Lin Li, Dragan Djurdjanovic, Jun Ni

MSEC 2007; 517-523doi:https://doi.org/10.1115/MSEC2007-31150

Abstract

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Topics: Maintenance , Reliability , Assembly lines , Downtime , Manufacturing systems , Simulation

Intelligent Fault Diagnosis of Rolling Element Bearing Based on SVMs and Statistical Characteristics

Junyan Yang, Youyun Zhang, Yongsheng Zhu, Qinghua Wang

MSEC 2007; 525-536doi:https://doi.org/10.1115/MSEC2007-31183

Abstract

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Topics: Fault diagnosis , Rolling bearings , Electromagnetic spectrum , Wavelets , Signals , Time-frequency analysis

Robust Machine Vision-Based Parts Inspection: Intelligent Neuro-Fuzzy Versus Threshold Based Classification

Jonathan Killing, Brian W. Surgenor, Chris K. Mechefske

MSEC 2007; 537-545doi:https://doi.org/10.1115/MSEC2007-31196

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Topics: Inspection , Machinery , Algorithms , Image processing

Identification and Anomaly Detection for PLC Controlled Automatic Tool Changer Using Timed Petri Net

Jianbo Liu, Dragan Djurdjanovic, Jun Ni

MSEC 2007; 547-554doi:https://doi.org/10.1115/MSEC2007-31222

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Topics: Fault diagnosis , Programmable controllers

Advances in Quality Control in Multistage Manufacturing Systems

Monitoring and Diagnosis of Assembly Fixture Faults Using Modified Multivariate Control Charts and Surface Scanning Content

Jeremy Rickli, Jaime Camelio

MSEC 2007; 555-563doi:https://doi.org/10.1115/MSEC2007-31075

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Topics: Manufacturing , Quality control charts , Fault diagnosis , Process monitoring , Sheet metal , Statistical process control

Assembly Faults Diagnosis Using Neural Networks and Process Knowledge

Qiangsheng Zhao, Jaime Camelio

MSEC 2007; 565-572doi:https://doi.org/10.1115/MSEC2007-31095

Abstract

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Topics: Artificial neural networks , Manufacturing , Statistical process control , Fault diagnosis , Modeling , Automobiles , Doors , Feedforward control , Flaw detection , Quality control charts

Implementing Point Assignment Using Octrees and GPU

Koushik V. Aravalli, Thomas R. Kurfess, Thomas M. Tucker

MSEC 2007; 573-580doi:https://doi.org/10.1115/MSEC2007-31103

Abstract

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Topics: Graphics processing units , Octrees

Stochastic Flow Model-Based Representation of System-Level Manufacturing Quality

Guillaume Graton, Martin Guay, Patrick Egbunonu, Jorge Arinez

MSEC 2007; 581-591doi:https://doi.org/10.1115/MSEC2007-31126

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Topics: Flow (Dynamics) , Manufacturing , Atomic force microscopy , Manufacturing systems , Modeling , Architecture , Fittings , Machinery

Fault Localization Analysis for Multiple Fault Diagnosis in Multi-Station Assembly Systems

Posheng Tsai, Kamal Mannar, Darek Ceglarek

MSEC 2007; 593-602doi:https://doi.org/10.1115/MSEC2007-31139

Abstract

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Topics: Fault diagnosis , Manufacturing , Noise (Sound) , Independent component analysis , Manufacturing systems , Principal component analysis , Signals , Simulation

Process Yield Improvement Through Optimum Design of Fixture Layouts in 3D Multi-Station Assembly Systems

T. Phoomboplab, D. Ceglarek

MSEC 2007; 603-614doi:https://doi.org/10.1115/MSEC2007-31192

Abstract

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Topics: Design , Manufacturing , Genetic algorithms , Noise (Sound) , Optimization , Robustness , Space , Stability

A Hull Normal Approach for Determining the Size of Cylindrical Features

Steven Turek, Sam Anand

MSEC 2007; 615-622doi:https://doi.org/10.1115/MSEC2007-31206

Abstract

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Topics: Hull , Computational geometry , Coordinate measuring machines , Cylinders , Design , Metrology , Sampling methods , Uncertainty

Theoretical and Experimental Substantiation of Angle Orientation of Rolling Bushings of Roller and Bushing Chains

Petro Kryvyy, Petro Kryvinskyy, Volodymyr Bodnar, Iryna Sotnyk, Andriy Senyk

MSEC 2007; 623-627doi:https://doi.org/10.1115/MSEC2007-31211

Abstract

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Topics: Bushings , Chain , Rollers

Bottom-Up Nanomanufacturing

Fabrication of TiO₂ and SiO₂ Thin Films by Room Temperature Liquid Phase Deposition

Santosh K. Tiwari, Brian K. Paul

MSEC 2007; 629-634doi:https://doi.org/10.1115/MSEC2007-31093

Abstract

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Topics: Liquid phase deposition , Manufacturing , Refractive index , Temperature , Thin films

Comparison of Mixing Approaches in the Synthesis and Deposition of Ceria Nanoparticles

Chih Heng T. Tseng, Brian K. Paul

MSEC 2007; 635-641doi:https://doi.org/10.1115/MSEC2007-31098

Abstract

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Topics: Nanoparticles , Shapes , Microchannels , Agglomeration (Materials) , Density , Particulate matter , Porosity , Precipitation , Spin coating , Thin films

Augmented Reality Enhanced Nanomanipulation by Atomic Force Microscopy With Local Scan

Guangyong Li, Lianqing Liu, Ning Xi

MSEC 2007; 643-652doi:https://doi.org/10.1115/MSEC2007-31145

Abstract

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Topics: Atomic force microscopy , Errors , Feedback , Robotics , Carbon nanotubes , Manufacturing , Manufacturing tools , Nanosensors , Reliability

Step-and-Grow Approach for Precisely Positioned Nanowire Array Structure Fabrication

W. J. Nam, H. Carrion, P. Park, P. Garg, S. Joshi, S. J. Fonash

MSEC 2007; 653-657doi:https://doi.org/10.1115/MSEC2007-31151

Abstract

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Topics: Manufacturing , Nanowires , Electrodes , Ohmic contacts , Plasma desorption mass spectrometry , Tin

Biomedical Manufacturing

An Experimental Study on the Relationship Between Heat Transfer Rate During Fabrication and 3D Pore Architecture of Alginate Scaffolds

W. M. Parks, Y. B. Guo

MSEC 2007; 659-664doi:https://doi.org/10.1115/MSEC2007-31085

Abstract

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Topics: Heat transfer , Manufacturing , Tissue scaffolds

Thermal-Electric Finite Element Analysis of Electrosurgical Cautery Process

Robert E. Dodde, Scott F. Miller, Albert J. Shih, James D. Geiger

MSEC 2007; 665-671doi:https://doi.org/10.1115/MSEC2007-31153

Abstract

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Topics: Finite element analysis , Biological tissues , Finite element methods , Finite element model , Temperature , Electrical conductivity , Heat transfer , Blood vessels , Current density , Damage

Vessel Sealing Using the Bipolar Electrosurgical Method

Matthew W. Chastagner, Scott F. Miller, Albert J. Shih, James D. Geiger

MSEC 2007; 673-680doi:https://doi.org/10.1115/MSEC2007-31166

Abstract

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Topics: Sealing (Process) , Vessels , Finite element analysis , Temperature , Electric current , Electrodes , Proteins , Surgery , Temperature distribution

A Parametric Study on Selective Ultrasonic Foaming of Porous Polymer for Biomedical Applications

Hai Wang, Wei Li

MSEC 2007; 681-688doi:https://doi.org/10.1115/MSEC2007-31184

Abstract

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Topics: Biomedicine , Polymers , Ultrasound

A Concentration-Dependent Diffusion Model for Selective Ultrasonic Foaming

Hai Wang, Wei Li

MSEC 2007; 689-695doi:https://doi.org/10.1115/MSEC2007-31185

Abstract

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Topics: Diffusion (Physics) , Polymers , Biomedicine , Manufacturing , Modeling , Ultrasound

Development and Applications of Micro Manufacturing Equipment

Analysis of the Scale Effect for Microscale Machine Tools

Hyung Wook Park, Steven Y. Liang

MSEC 2007; 697-704doi:https://doi.org/10.1115/MSEC2007-31034

Abstract

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Topics: Machine tools , Microscale devices , Design , Computation , Milling machines , Modeling , Analytical methods , Dimensions , Errors , Machinery

Rapid Reconfiguration and Part Repositioning With an Intelligent Fixturing System

Thomas Papastathis, Marco Ryll, Svetan M. Ratchev

MSEC 2007; 705-713doi:https://doi.org/10.1115/MSEC2007-31036

Abstract

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Topics: Fixturing , Actuators , Computer software , Design , Errors , Sensors

Robust Direct-Write Dispensing Tool and Solutions for Micro/Meso-Scale Manufacturing and Packaging

B. Li, P. A. Clark, K. H. Church

MSEC 2007; 715-721doi:https://doi.org/10.1115/MSEC2007-31037

Abstract

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Topics: Manufacturing , Packaging , Electroplating , Microelectromechanical systems , Chemical vapor deposition , Lithography , Microfabrication , Needles , Chemical etching , Electroforming

Internal Model Control Using EWMA for a Wedge-Type Piezoelectric Motor

Yung Ting, Hui-Yi Feng, Han-Chih Hsieh, Li-Yen Wang, Chun-Chung Li, Yuan Kang, Shihming Wang

MSEC 2007; 723-728doi:https://doi.org/10.1115/MSEC2007-31050

Abstract

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Topics: Engines , Motors , Wedges , Friction , Control equipment , Feedforward control , Temperature , Algorithms , Feedback , Reliability

An On-Machine Error Measurement System for Micro-Machining

Shih-Ming Wang, Han-Jen Yu, Yi-Hung Liu, Da-Fun Chen

MSEC 2007; 729-735doi:https://doi.org/10.1115/MSEC2007-31053

Abstract

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Topics: Construction , Errors , Machinery , Measurement systems , Micromachining

A RSS Method for Estimating Hole Dimension Error in a Batch Micro-EDM Process

J. J. Wang, J. L. Hou, F. C. Hsu, Y. Y. Liao, Steven Liang

MSEC 2007; 737-741doi:https://doi.org/10.1115/MSEC2007-31063

Abstract

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Topics: Dimensions , Electrical discharge machining , Errors , Electrodes , Design , Hole quality , Machinery

Design and Implementation of a High Bandwidth Servo Controller for Micro-Machining Center

Roy Chih-Lung Ko, Wang-Lin Liu

MSEC 2007; 743-750doi:https://doi.org/10.1115/MSEC2007-31066

Abstract

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Topics: Control equipment , Design , Micromachining , Servomechanisms , Computer numerical control machine tools , Control systems , Cutting , Interpolation , Oscillations , Resolution (Optics)

Adaptive Digital Control Based on Reduced-Order Parameter Identification and Disturbance Observer for Linear Motor

Chin Sheng Chen, Shih Chieh Lin, Shih Ming Wang, Yong Ming Hong

MSEC 2007; 751-758doi:https://doi.org/10.1115/MSEC2007-31069

Abstract

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Topics: Linear motors , Control equipment , Servomechanisms , Feedback , Feedforward control , Torque , Algorithms , Damping , Design , Errors

Micromilling Process Planning and Modeling for Micromold Manufacturing

Atul Dhanorker, Xinyu Liu, Tug˘rul O¨zel

MSEC 2007; 759-769doi:https://doi.org/10.1115/MSEC2007-31070

Abstract

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Topics: Manufacturing , Micromilling , Modeling , Production planning , Cutting , Cavities , Finishing , Grinding , Machining , Surface roughness

A Miniature Linear Slide With Air Bearings and Its Implementation in a Mesoscale Precision Turning Machine

Seung-Kook Ro, Byung-Sub Kim, Jong-Kweon Park

MSEC 2007; 771-778doi:https://doi.org/10.1115/MSEC2007-31097

Abstract

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Topics: Air bearings , Machinery , Turning , Linear motors , Thrust , Aluminum alloys , Circuits , Crystals , Diamond tools , Dimensions

Effect of Micro-Manufacturing Processes on Surface Behavior

Tiffany Davis, Jian Cao, Wei Chen, Q. Jane Wang, Cedric Xia, Raj Talwar, Richard Lederich

MSEC 2007; 779-784doi:https://doi.org/10.1115/MSEC2007-31113

Abstract

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Topics: Aluminum , Copper , Deflection , Deformation , Elastic moduli , Engineering simulation , Friction , Lasers , Materials properties , Metals

Design Analysis of a Spherical Magnetic Bearing for Multi-DOF Rotational Stage Applications

Kok-Meng Lee, Hungsun Son, Jong-Kweon Park

MSEC 2007; 785-792doi:https://doi.org/10.1115/MSEC2007-31189

Abstract

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Topics: Design , Magnetic bearings , Magnetic fields , Torque , Density , Dynamic models , Dynamics (Mechanics) , Modeling , Permanent magnets , Poles (Building)

Fuzzy Logic Control System for Micro-Hole Electrical Discharge Machining

Chen-Chun Kao, Scott F. Miller, Albert J. Shih

MSEC 2007; 793-802doi:https://doi.org/10.1115/MSEC2007-31193

Abstract

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Topics: Control systems , Electrical discharge machining , Fuzzy logic , Drilling , Displacement , Ignition delay , Servomechanisms , Control equipment , Cycles , Data acquisition

Design and Operations of Manufacturing Systems for Responsiveness

Concurrent Design of Product Families and Assembly Systems

A. Bryan, S. J. Hu, Y. Koren

MSEC 2007; 803-813doi:https://doi.org/10.1115/MSEC2007-31081

Abstract

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Topics: Design , Manufacturing , Concurrent engineering , Genetic algorithms , Integer programming

Manufacturing System Design Considering Generational Product Evolution and Task Recurrence

Jeonghan Ko, S. Jack Hu

MSEC 2007; 815-826doi:https://doi.org/10.1115/MSEC2007-31090

Abstract

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Topics: Design , Manufacturing systems , Cycles , Integer programming , Machinery

Production Validation of Agile Machining Fixture: A Machine-Automated Reconfigurable Tooling

Yhu-Tin Lin, Chi-Hung Shen, Pulak Bandyopadhyay

MSEC 2007; 827-840doi:https://doi.org/10.1115/MSEC2007-31161

Abstract

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Topics: Machinery , Machining , Tooling , Computer numerical control machine tools , Product design

Extension-Based Clustering Method: An Approach to Support Adaptable Design of the Product

Yanwei Zhao, Huijun Tang, Nan Su, Wanliang Wang

MSEC 2007; 841-849doi:https://doi.org/10.1115/MSEC2007-31205

Abstract

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Topics: Design , Databases , Fuzzy clustering , Product design , Circular saws , Design methodology

Comparing Energy and Other Measures of Environmental Performance in the Original Manufacturing and Remanufacturing of Engine Components

D. P. Adler, P. A. Ludewig, V. Kumar, J. W. Sutherland

MSEC 2007; 851-860doi:https://doi.org/10.1115/MSEC2007-31220

Abstract

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Topics: Engines , Manufacturing , Gates (Closures) , Life cycle assessment , Diesel engines , Weight (Mass)

Quality and Inspection of Machining Operations: Review of Condition Monitoring and CMM Inspection Techniques — 2000 to Present

John T. Roth, Laine Mears, Dragan Djurdjanovic, Xiaoping Yang, Thomas Kurfess

MSEC 2007; 861-872doi:https://doi.org/10.1115/MSEC2007-31221

Abstract

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Topics: Condition monitoring , Coordinate measuring machines , Inspection , Machining , Machinery , Calibration , Computer technology , Control equipment , Drilling , Error compensation

Advances in Metal Forming

Experimental Investigations on Development of Rapid Die Wear Tests for Stamping of Advanced High Strength Steels

O¨mer Necati Cora, Yusuf Usta, Muammer Koc¸

MSEC 2007; 873-879doi:https://doi.org/10.1115/MSEC2007-31016

Abstract

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Topics: High strength steel , Metal stamping , Wear testing , Wear , Steel , Aluminum , Automotive industry , Blanking (Metalworking) , Corporate average fuel economy , Emissions

Forming of Porous Micro-Features Using Hot Compaction

Peng Chen, Gap-Yong Kim, Jun Ni

MSEC 2007; 881-886doi:https://doi.org/10.1115/MSEC2007-31020

Abstract

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Topics: Compacting , Compression , Heat , Heat transfer , High temperature , Manufacturing , Mass production , Microscale devices , Oxidation , Porosity

Research on Peeling Properties of Galvannealed Coatings

Chun Xu, Shuhui Li

MSEC 2007; 887-890doi:https://doi.org/10.1115/MSEC2007-31038

Abstract

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Topics: Coatings , Brittleness , Fracture (Materials) , Fracture (Process) , Machinery , Shapes , Stress , Testing

Damage Behavior and Tribo-Characteristics of DLC-Si Coating for Forming Die

Yoshinari Tsuchiya, Hiroyuki Kubota, Kuniaki Dohda, Kazuhiko Kitamura

MSEC 2007; 891-899doi:https://doi.org/10.1115/MSEC2007-31062

Abstract

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Topics: Coatings , Damage , Aluminum , Friction , Adhesion , Base metals , Carbon , Diamonds , Diffusion (Physics) , High strength steel

Dynamic Mechanical Behavior of Titanium Ti-6Al-4V at Transient Large Deformation Manufacturing Processes

J. Sun, Y. B. Guo

MSEC 2007; 901-909doi:https://doi.org/10.1115/MSEC2007-31088

Abstract

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Topics: Deformation , Manufacturing , Mechanical behavior , Titanium , Transients (Dynamics)

Characterization and Investigation of Deformation During Microextrusion Using X-Ray Texture Analyses

Sunal Ahmet Parasız, Brad L. Kinsey, Neil Krishnan, Jian Cao

MSEC 2007; 911-919doi:https://doi.org/10.1115/MSEC2007-31107

Abstract

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Topics: Deformation , Texture (Materials) , X-rays , Pins (Engineering) , Grain size , Shear deformation , Cross section (Physics) , Extruding , Microhardness

Application of Simulation Technology to Hollow Die Extrusion

N. Takatsuji, T. Inagaki, S. Murakami, K. Matsuki

MSEC 2007; 921-927doi:https://doi.org/10.1115/MSEC2007-31121

Abstract

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Topics: Extruding , Simulation , Pressure , Flow (Dynamics) , Metals , Shapes , Welding , Finite element methods , Finite element model , Aluminum alloys

Prediction of Forming Limit in Single Point Incremental Forming With the Ductile Fracture Criterion

Y. Huang, Y. J. Wang, J. Cao, M. Li

MSEC 2007; 929-934doi:https://doi.org/10.1115/MSEC2007-31129

Abstract

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Topics: Ductile fracture , Forming limit diagrams , Failure , Finite element analysis , Fracture (Materials) , Fracture (Process) , Simulation , Stress

Estimation of Metal Hardening Models at Large Strains

Wayne W. Cai, John E. Carsley, Daniel B. Hayden, Louis G. Hector, Jr., Thomas B. Stoughton

MSEC 2007; 935-942doi:https://doi.org/10.1115/MSEC2007-31137

Abstract

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Topics: Hardening , Stress , Finite element analysis , Deformation , Elongation , Motors , Reverse engineering , Sheet metal , Simulation , Aluminum

A Fundamental Investigation on the Formability of a Commercially-Pure Titanium Sheet-Metal in the Incremental Forming and Stamping Processes

G. Hussain, L. Gao, Wang Hui, N. U. Dar

MSEC 2007; 943-948doi:https://doi.org/10.1115/MSEC2007-31138

Abstract

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Topics: Metal stamping , Sheet metal , Titanium

Coupled Multifield Finite Element Analysis Model of Upsetting Under an Applied Direct Current

Thomas J. Kronenberger, David H. Johnson, John T. Roth

MSEC 2007; 949-958doi:https://doi.org/10.1115/MSEC2007-31203

Abstract

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Topics: Finite element analysis , Flow (Dynamics) , Heating , Compression , Deformation , Electrons , Mechanical properties , Metals , Aluminum , Electric current

Advances in Synergistic Effects of Materials and Processing

Cutting Edge Radius Effects on Diamond Coated Cutting Tools: From Deposition to Machining

Jianwen Hu, Y. Kevin Chou, Raymond G. Thompson

MSEC 2007; 959-966doi:https://doi.org/10.1115/MSEC2007-31043

Abstract

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Topics: Cutting , Cutting tools , Diamonds , Machining , Stress , Diamond films , Coating processes , Coatings , Advanced materials , Aluminum alloys

Some Investigations Into Multi-Objective Optimization of Wire Electro-Discharge Machining of Al/SiC_p Composites

N. G. Patil, P. K. Brahmankar, L. G. Navale

MSEC 2007; 967-974doi:https://doi.org/10.1115/MSEC2007-31060

Abstract

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Topics: Composite materials , Machining , Pareto optimization , Wire , Cutting , Metal matrix composites , Machinery , Particulate matter , Tension

The Synergistic Effect of Tool Geometry and Hard Turning vs. Grinding Processes on 3D Surface Micro Topography

R. A. Waikar, Y. B. Guo

MSEC 2007; 975-983doi:https://doi.org/10.1115/MSEC2007-31086

Abstract

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Topics: Geometry , Grinding , Turning , Machining , Anisotropy , Bearings , Fluids , Load bearing capacity , Surface quality

Study on Mechanical Properties and Microstructure of Magnesium/SiC Nanocomposites Fabricated by Ultrasonic Cavitation Based Solidification Processing

Guoping Cao, Hiromi Konishi, Xiaochun Li

MSEC 2007; 985-990doi:https://doi.org/10.1115/MSEC2007-31165

Abstract

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Topics: Cavitation , Magnesium (Metal) , Mechanical properties , Nanocomposites , Solidification , Nanoparticles , Bonding , Chemical reactions , Ductility , Energy efficiency

Pressure-Assisted Sintering of Nanocrystalline Silver Lines Produced by Laser Ablation of Microparticle Aerosols

Desiderio Kovar, Andre D. Albert, Michael F. Becker, John W. Keto

MSEC 2007; 991-998doi:https://doi.org/10.1115/MSEC2007-31170

Abstract

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Topics: Aerosols , Laser ablation , Microparticles , Pressure , Silver , Sintering , Temperature , Bonding , Low temperature , Nanoparticles

Development of Spherical Magnetic Abrasive Made by Plasma Spray

Hitomi Yamaguchi, Kotaro Hanada

MSEC 2007; 999-1008doi:https://doi.org/10.1115/MSEC2007-31191

Abstract

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Topics: Plasmas (Ionized gases) , Sprays , Finishing , Iron , Particulate matter , Shapes , Composite materials , Contamination , Flow (Dynamics) , Fluids

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Micro-Manufacturing and Fabrication of Sensors

Communication Systems and Distributed Control in Manufacturing Enterprises

Collaborative and Digital Manufacturing for Advancing Product Quality

Diagnostics, Performance Prediction and Decision Making for Intelligent Maintenance of Manufacturing Systems

Advances in Quality Control in Multistage Manufacturing Systems

Bottom-Up Nanomanufacturing

Biomedical Manufacturing

Development and Applications of Micro Manufacturing Equipment

Design and Operations of Manufacturing Systems for Responsiveness

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