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Proceedings Papers

ASME 2007 International Manufacturing Science and Engineering Conference
October 15–18, 2007
Atlanta, Georgia, USA
Conference Sponsors:
  • Manufacturing Division
ISBN:
0-7918-4290-8
ASME 2007 International Manufacturing Science and Engineering Conference

Advances in Rapid Manufacturing Technologies for Metallic Parts

Part Repairing Using a Hybrid Manufacturing System
Lan Ren, Kunnayut Eiamsa-ard, Jianzhong Ruan, Frank Liou
MSEC 2007; 1-8doi:https://doi.org/10.1115/MSEC2007-31003
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Topics: Maintenance , Manufacturing systems , Computer software , Reliability , Welding , Computer numerical control machine tools , Cutting , Lasers , Military systems
Manufacture of Production Quality Injection Mold Tools Using SLS and HSM
C. M. Taylor, I. P. Ilyas, K. W. Dalgarno, J. Gosden
MSEC 2007; 9-16doi:https://doi.org/10.1115/MSEC2007-31030
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Topics: Bronze , Cavities , Cooling , Cycles , Durability , Electrical discharge machining , Energy consumption , Finishes , Finishing , Geometry
Nonlinear Feed Effect in Machining Chatter Analysis
Robert G. Landers, A. Galip Ulsoy
MSEC 2007; 17-26doi:https://doi.org/10.1115/MSEC2007-31045
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Topics: Chatter , Machining , Milling , Engineering simulation , Simulation , Stability , Machinery , Wear
Empirical Dynamic Modeling of Friction Stir Welding Processes
Xin Zhao, Prabhanjana Kalya, Robert G. Landers, K. Krishnamurthy
MSEC 2007; 27-36doi:https://doi.org/10.1115/MSEC2007-31047
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Topics: Dynamic modeling , Friction , Modeling , Welding
Numerical and Analytical Modeling of Laser Deposition With Preheating
Zhiqiang Fan, Jacquelyn K. Stroble, Jianzhong Ruan, Todd E. Sparks, Frank Liou
MSEC 2007; 37-51doi:https://doi.org/10.1115/MSEC2007-31089
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Topics: Lasers , Modeling , Analytical methods , Computer simulation , Computer-aided design , Dynamics (Mechanics) , Heat transfer , Laser materials , Manufacturing , Simulation
Fractal Geometry Based Model for a Musical Cymbal Design and Rapid Manufacturing
Jack Zhou, Ananth Vas, Denis Blackmore, Rafael Mulero
MSEC 2007; 53-59doi:https://doi.org/10.1115/MSEC2007-31187
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Topics: Design , Fractals , Geometry , Manufacturing , Computer software , Computer numerical control machine tools , Computer-aided design , Domes (Structural elements) , Machining , Matlab
Effect of Friction on Ultrasonic Consolidation
Chunbo Zhang, Leijun Li
MSEC 2007; 61-70doi:https://doi.org/10.1115/MSEC2007-31202
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Topics: Friction , Deformation , Cycles , Temperature , Vibration , Bonding , Finite element methods , Finite element model , Steady state , Stress

Solid Freeform Fabrication for Biomedical and Tissue Engineering

Fabrication of Biomimetic Scaffolds With Well-Defined Pore Geometry by Fused Deposition Modeling
Esmaiel Jabbari, David N. Rocheleau, Weijie Xu, Xuezhong He
MSEC 2007; 71-76doi:https://doi.org/10.1115/MSEC2007-31011
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Topics: Biomimetics , Geometry , Manufacturing , Modeling , Biodegradation , Biological tissues , Computer-aided design , Bone , Machinery , Scanning electron microscopy
Precision Printing of Cells and Biomaterials Onto 3D Matrices
Thomas Boland, Xiaofeng Cui, Aditya Chaubey, Timothy C. Burg, Richard E. Groff, Karen J. L. Burg
MSEC 2007; 77-81doi:https://doi.org/10.1115/MSEC2007-31023
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Topics: Biomaterials , Printing , Biological tissues , Anchorage , Chemistry , Construction , Endothelial cells , Fibers , Geometry , Manufacturing
Manufacture and Characterisation of Bioceramic Tissue Engineering Scaffolds Produced by Selective Laser Sintering
K. Xiao, J. A. Dyson, K. W. Dalgarno, P. Genever, D. J. Wood, R. D. Goodridge, C. Ohtsuki
MSEC 2007; 83-90doi:https://doi.org/10.1115/MSEC2007-31031
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Topics: Lasers , Sintering , Tissue scaffolds , Bone , Ceramics , Glass , Biocompatibility , Biological tissues , Cycles , Furnaces
Development of Three-Dimensional Alginate Encapsulated Chondrocyte Hybrid Scaffolds Using Microstereolithography
Seung-Jae Lee, Byung Kim, Geunbae Lim, Jong-Won Rhie, Hyun-Wook Kang, Dong-Woo Cho
MSEC 2007; 91-95doi:https://doi.org/10.1115/MSEC2007-31056
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Topics: Chondrocytes , Hydrogels , Biodegradation , Biomimetics , Cartilage , Lasers , Polymerization , Rapid prototyping
Fabrication of 3D Cell Supporting Structures With Multi-Materials Using the Bio-Printer
Yuichi Nishiyama, Makoto Nakamura, Chizuka Henmi, Kumiko Yamaguchi, Shuichi Mochizuki, Hidemoto Nakagawa, Koki Takiura
MSEC 2007; 97-102doi:https://doi.org/10.1115/MSEC2007-31064
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Topics: Manufacturing , Nozzles , Biological tissues , Drops , Resolution (Optics) , Sodium , Biological cells , Blood vessels , Endothelial cells , Exterior walls
A Robust True Direct-Print Technology for Tissue Engineering
B. Li, T. Dutta Roy, C. M. Smith, P. A. Clark, K. H. Church
MSEC 2007; 103-108doi:https://doi.org/10.1115/MSEC2007-31074
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Topics: Tissue engineering , Computer-aided design , Biomedicine , Manufacturing , Printing , Additive manufacturing , Biological cells , Computer-aided engineering , Dimensions , Extruding
PVA-Based Scaffolds for the Repair of Musculoskeletal Soft Tissue
L. P. Serino, M. G. Cascone, L. Lazzeri, P. A. Torzilli, S. A. Maher
MSEC 2007; 109-116doi:https://doi.org/10.1115/MSEC2007-31127
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Topics: Cartilage , Ethanol , Maintenance , Microparticles , Musculoskeletal system , Soft tissues , Mechanical properties , Composite materials , Mechanical behavior , PLGA
Effect of Oxygen-Radio Frequency Plasma Treatment on Three Dimensional Poly(ε-Caprolactone) Scaffolds
Eda D. Yildirim, Selc¸uk Gu¨c¸eri, Wei Sun
MSEC 2007; 117-124doi:https://doi.org/10.1115/MSEC2007-31169
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Topics: Oxygen , Plasmas (Ionized gases) , Surface energy , Manganese (Metal) , Osteoblasts , Atmospheric pressure , Biocompatibility , Hydrophilicity , Hydrophobicity , Surface finishing
Bone Scaffold Fabrication System Study
Lin Lu, David Wootton, Peter I. Lelkes, Jack Zhou
MSEC 2007; 125-132doi:https://doi.org/10.1115/MSEC2007-31219
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Topics: Bone , Manufacturing , Flow (Dynamics) , Biocompatibility , Biomaterials , Biomimetics , Extruding , Machinery , Modeling , Musculoskeletal system

Miniaturization of Molding and Casting Processes

Surface Replication and Structural Development in Micromolding for Micro/Nanocomposites
H. Ito, K. Kazama, T. Kikutani
MSEC 2007; 133-140doi:https://doi.org/10.1115/MSEC2007-31035
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Topics: Boron , Composite materials , Fillers (Materials) , Flow (Dynamics) , Heat , Laser scanning microscopy , Microscale devices , Molding , Nanocomposites , Platelets
Production of Micro-Molding Tooling by Hot Embossing
Matthew Dirckx, Aaron D. Mazzeo, David E. Hardt
MSEC 2007; 141-149doi:https://doi.org/10.1115/MSEC2007-31046
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Topics: Embossing , Molding , Tooling , Polymers , Adhesion , Silicon , Surface tension , Brittleness , Deflection , Failure
Constant-Temperature Embossing of Amorphous Poly(Ethylene Terephthalate) Films
Donggang Yao, Pratapkumar Nagarajan, K. R. T. Ramasubramani
MSEC 2007; 151-155doi:https://doi.org/10.1115/MSEC2007-31049
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Topics: Embossing , Temperature , Crystallization , Polymers , Cycles , Microchannels , Casting , Cooling , Rubber
Close-Die Embossing of Multichannel Waveguides
Pratapkumar Nagarajan, Donggang Yao, Thomas S. Ellis, Reza Azadegan
MSEC 2007; 157-161doi:https://doi.org/10.1115/MSEC2007-31059
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Topics: Embossing , Waveguides , Polymers , Punching (Metalworking) , Pressure , Blanking (Metalworking) , Blanks , Brittleness , Cycles , Dimensions
Process Monitoring in Micro-Injection Molding
Soon-Chun Kuek, David C. Angstadt
MSEC 2007; 163-169doi:https://doi.org/10.1115/MSEC2007-31082
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Topics: Molding , Process monitoring , Cavities , Pressure , Dimensions , Microscale devices
Micro-Feature Replication via Polymer Molding at Ambient Pressure
Varun Thakur, Peiman Mosaddegh, David C. Angstadt
MSEC 2007; 171-177doi:https://doi.org/10.1115/MSEC2007-31083
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Topics: Molding , Polymers , Pressure , Shrinkage (Materials) , Temperature , Atomic force microscopy , Density , Dimensions , Amorphous materials , Anisotropy
Characterization of Polymer Flows in Very Thin Gaps
Rahul R. Panchal, David Kazmer
MSEC 2007; 179-189doi:https://doi.org/10.1115/MSEC2007-31108
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Topics: Flow (Dynamics) , Polymers , Wall thickness , Design , Dynamics (Mechanics) , Experimental design , Fluids , Molding , Pressure , Shear rate
Manufacturing of Glass Diffractive Optical Elements by Use of Precision Compression Molding Process
Yang Chen, Allen Y. Yi, Fritz Klocke, Guido Pongs
MSEC 2007; 191-195doi:https://doi.org/10.1115/MSEC2007-31210
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Topics: Compression molding , Glass , Manufacturing , Optical elements , Molding , Carbon , Optical glass , Shapes , Atomic force microscopy , Compression

Hybrid Macro/Meso/Micro Manufacturing Processes

Integrated Hybrid Micro/Nano-Machining
M. Rahman, A. B. M. A. Asad, Takeshi Masaki, Y. S. Wong, H. S. Lim
MSEC 2007; 197-209doi:https://doi.org/10.1115/MSEC2007-31009
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Topics: Electrical discharge machining , Grinding , Machining , Micromachining , Machine tools , Manufacturing , Semiconductors (Materials) , Dimensions , Finishes , Microelectromechanical systems
The State-of-the-Art in Nano-Turning
Michael C. Schmittdiel, Rodolfo E. Haber Guerra, A´ngel Escribano, Javier Escribano
MSEC 2007; 211-220doi:https://doi.org/10.1115/MSEC2007-31013
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Topics: Anisotropy , Computer simulation , Cutting , Diamond tools , Finishes , Geometry , Life sciences , Machining , Nanoscale phenomena , Sensors
High Precision Hybyid Technology Using Dual-Stage of Linear Motor and Piezo-Actuator for Milling Machine
B. M. Chung, I. J. Yeo, T. J. Ko, J. K. Park
MSEC 2007; 221-226doi:https://doi.org/10.1115/MSEC2007-31028
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Topics: Linear motors , Milling machines , Piezoelectric actuators , Machining , Machinery , Errors , Micromanufacturing , Milling
Characterization of Pressure Welding Process of Thin Sheet Metals in Cold and Warm Temperature Conditions
Sasawat Mahabunphachai, Muammer Koc¸, Jun Ni
MSEC 2007; 227-233doi:https://doi.org/10.1115/MSEC2007-31029
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Topics: Pressure , Sheet metal , Temperature , Welding , Blanks , Bond strength , Aluminum , Copper , Nickel , Stainless steel
Laser Micro-Machining of Spherical and Elliptical 3-D Objects Using Hole Area Modulation Method
Wen-Hui Lee, Tug˘rul O¨zel
MSEC 2007; 235-242doi:https://doi.org/10.1115/MSEC2007-31068
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Topics: Lasers , Micromachining , Laser beams , Wavelength , Density , Drilling , Laser ablation , Cutting , Design , Irradiation (Radiation exposure)
Generation of High Aspect Ratio Micro Holes by a Hybrid Micromachining Process
Murali M. Sundaram, Sridevi Billa, Kamlakar P. Rajurkar
MSEC 2007; 243-248doi:https://doi.org/10.1115/MSEC2007-31078
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Topics: Micromachining , Electrical discharge machining , Vibration , Drilling , Machining , Micromanufacturing , Shapes , Stainless steel , Wear
The Use of Internal State Variable Plasticity Model via a User Subroutine to Evaluate the Effect of Materials Testing Modes on Hard Machining Simulation
S. Anurag, Y. B. Guo, M. F. Horstemeyer
MSEC 2007; 249-257doi:https://doi.org/10.1115/MSEC2007-31087
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Topics: Machining , Materials testing , Plasticity , Simulation
Multi-Phase Finite Element Modeling of Machining Unidirectional Fiber Reinforced Composites
Chinmaya R. Dandekar, Yung C. Shin
MSEC 2007; 259-268doi:https://doi.org/10.1115/MSEC2007-31111
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Topics: Fiber reinforced composites , Finite element analysis , Machining , Modeling , Fibers , Composite materials , Cutting , Damage , Temperature distribution , Anisotropy
Grain Boundary Response of Aluminum Bicrystal Under Micro Scale Laser Shock Peening
Sinisa Vukelic, Jeffrey W. Kysar, Y. Lawrence Yao
MSEC 2007; 269-280doi:https://doi.org/10.1115/MSEC2007-31155
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Topics: Aluminum , Grain boundaries , Laser hardening , Crystals , Fatigue life , Lasers , Anisotropy , Finite element model , Grain size , Micromechanics (Engineering)
Applications of Micro Sensors for Fundamental Study of Manufacturing Processes
Xudong Cheng, Hongseok Choi, Xiaochun Li
MSEC 2007; 281-288doi:https://doi.org/10.1115/MSEC2007-31164
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Topics: Manufacturing , Microsensors , Diffusion bonding (Metals) , Instrumentation , Lasers , Metals , Micromachining , Thermomechanics , Thin film sensors , Ultrasonic welding
Specification of Shear Zone Characteristics in Achieving Desired Residual Stress Profile
Carl R. Hanna, Steven Y. Liang, Ru-Min Chao
MSEC 2007; 289-296doi:https://doi.org/10.1115/MSEC2007-31171
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Topics: Cutting , Shear (Mechanics) , Stress
Comparison of Tangential Force Models for Feedrate Selection in Milling
Cuneyt Yalcin, Barry K. Fussell, Robert B. Jerard
MSEC 2007; 297-304doi:https://doi.org/10.1115/MSEC2007-31218
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Topics: Calibration , Cutting , Milling , Sensors , Size effect

Thermally-Enhanced Manufacturing

Laser Heating and Thermally Enhanced Deformation of Silicon
Lei Dong, John A. Patten
MSEC 2007; 305-309doi:https://doi.org/10.1115/MSEC2007-31014
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Topics: Deformation , Heating , Lasers , Silicon , Machining , Ceramics , Cutting tools , Diamonds , Semiconductors (Materials) , Fiber lasers
Metallurgical Phases Distribution Detection Through Image Analysis for Simulation of Laser Hardening of Carbon Steels
Giovanni Tani, Alessandro Ascari, Leonardo Orazi
MSEC 2007; 311-317doi:https://doi.org/10.1115/MSEC2007-31071
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Topics: Algorithms , Carbon , Carbon steel , Computation , Ferrites (Magnetic materials) , Finite element methods , Finite element model , Laser hardening , Simulation , Steel
3-D Transient Simulation Model for Laser Micromilling Processes
Giovanni Tani, Leonardo Orazi, Alessandro Fortunato, Gabriele Cuccolini
MSEC 2007; 319-324doi:https://doi.org/10.1115/MSEC2007-31072
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Topics: Lasers , Micromilling , Simulation models , Transients (Dynamics) , Plumes (Fluid dynamics) , Laser beams , Plasmas (Ionized gases) , Ablation (Vaporization technology) , Computer software , Emissions
A Review on Thermally Assisted Machining
Shuting Lei, Frank Pfefferkorn
MSEC 2007; 325-336doi:https://doi.org/10.1115/MSEC2007-31096
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Topics: Machining , Heating , Lasers , Brittleness , Cutting , Machinery , Temperature
Pulsed Laser Assisted Micromilling for Die/Mold Manufacturing
Tug˘rul O¨zel, Frank Pfefferkorn
MSEC 2007; 337-342doi:https://doi.org/10.1115/MSEC2007-31101
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Topics: Lasers , Manufacturing , Micromilling , Machining , Heat , Cutting , Finite element analysis , Microscale devices , Alloys , Cutting tools
Laser Cladding of Two Hardfacing Alloys Onto Cylindrical Low Alloy Steel Substrates With a High Power Direct Diode Laser
Kevin C. Schoeffel, Yung C. Shin
MSEC 2007; 343-353doi:https://doi.org/10.1115/MSEC2007-31112
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Topics: Alloy steel , Alloys , Cladding systems (Building) , Lasers , Porosity , Fracture (Materials) , Geometry , Steel , Surface properties , X-rays
Experimental Investigations of Laser Micromachining of Metal Using Micro Thin Film Thermocouples
Hongseok Choi, Xiaochun Li
MSEC 2007; 355-362doi:https://doi.org/10.1115/MSEC2007-31167
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Topics: Lasers , Metals , Micromachining , Thermocouples , Thin films , Temperature , Temperature measurement , Geometry , Junctions , Laser beams
Micromelting for Laser Micro Polishing of Meso/Micro Metallic Components
Tyler L. Perry, Dirk Werschmoeller, Xiaochun Li, Frank E. Pfefferkorn, Neil A. Duffie
MSEC 2007; 363-369doi:https://doi.org/10.1115/MSEC2007-31173
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Topics: Lasers , Polishing , Surface roughness , Electroplating , Microfabrication , Micromanufacturing , Nd-YAG lasers , Nickel , Shapes , Silicon
Force Modeling for Laser Assisted Micro-Grooving
Ramesh K. Singh, Shreyes N. Melkote
MSEC 2007; 371-379doi:https://doi.org/10.1115/MSEC2007-31215
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Topics: Lasers , Modeling , Cutting , Deflection , Micromachining , Heating , Constitutive equations , Cutting tools , Failure , Finite element analysis

Micro-Manufacturing and Fabrication of Sensors

Full Field Displacement Measurements of AFM Cantilevers During Loading
Lee Kumanchik, Tony Schmitz, Jon Pratt, John Ziegert
MSEC 2007; 381-387doi:https://doi.org/10.1115/MSEC2007-31041
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Topics: Atomic force microscopy , Cantilevers , Displacement measurement , Shapes , Stiffness , Boundary-value problems , Displacement , Bending (Stress) , Calibration , Collaboration
Characteristic Evaluation of Silicon-Based MEMS Acoustic/Acceleration Sensor
Ru-Min Chao, Sie-Yu Li, Chih-Chao Hsu, Steven Y. Liang
MSEC 2007; 389-394doi:https://doi.org/10.1115/MSEC2007-31131
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Topics: Acoustics , Microelectromechanical systems , Sensors , Silicon , Manufacturing , Microsensors , Design , Monitoring systems , Semiconductor wafers , Machining
Design and Fabrication of Micro Photonic Sensors for Manufacturing
Xugang Zhang, Xiaochun Li
MSEC 2007; 395-400doi:https://doi.org/10.1115/MSEC2007-31163
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Topics: Design , Manufacturing , Sensors , Metals , Optical materials , Q-factor , Semiconductor wafers , Testing , Thermomechanics , Thin films

Communication Systems and Distributed Control in Manufacturing Enterprises

Fuzzy Logic Based Drilling Force Control in a Network-Based Application
Rodolfo E. Haber, Rodolfo Haber-Haber, Angel Alique, Agusti´n Jime´nez
MSEC 2007; 401-408doi:https://doi.org/10.1115/MSEC2007-31039
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Topics: Drilling , Force control , Fuzzy logic , Delays , Errors , Control equipment , Design , Cutting , Fuzzy control , Signals
Collaborative Haptic Interfaces and Distributed Control for Product Development and Virtual Prototyping
Shiyong Lin, Yuan-Shin Lee, Roger J. Narayan
MSEC 2007; 409-420doi:https://doi.org/10.1115/MSEC2007-31214
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Topics: Haptics , Modeling , Product development , Virtual reality

Collaborative and Digital Manufacturing for Advancing Product Quality

Digital Sheet Metal Manufacturing System and Application
J. B. Wang, C. Liu
MSEC 2007; 421-428doi:https://doi.org/10.1115/MSEC2007-31143
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Topics: Manufacturing systems , Sheet metal , Manufacturing , Aircraft , Design , Manufacturing technology
E-Collaboration in a Multiple Engineering Projects Environment: A Facilities Development Approach
Francisco J. Pereda, Nicolas Penaranda, Guillermo Jimenez, Arturo Molina
MSEC 2007; 429-437doi:https://doi.org/10.1115/MSEC2007-31148
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Topics: Collaboration
Agent-Based Integration of Collaborative Mobile Environment and Smartboard
Abdou Al-Rahim Kadri, Mohammad Mozaffari Kermani, Hamada Ghenniwa, Weiming Shen
MSEC 2007; 439-445doi:https://doi.org/10.1115/MSEC2007-31177
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Topics: Space
Collaborative Workflow Technology for Design and Manufacturing Coordination: An Overview
Qi Hao, Weiming Shen
MSEC 2007; 447-454doi:https://doi.org/10.1115/MSEC2007-31179
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Topics: Computer software , Design , Manufacturing , Web services , Workflow

Diagnostics, Performance Prediction and Decision Making for Intelligent Maintenance of Manufacturing Systems

Development of a Highly Miniaturized PQT-Sensor for Monitoring and Diagnosing of Pneumatic Systems
Christoph Sosna, Rainer Buchner, Walter Lang, Wolfgang Benecke, Christian Boehm, Josef Binder
MSEC 2007; 455-464doi:https://doi.org/10.1115/MSEC2007-31017
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Topics: Pneumatic systems , Sensors , Flow (Dynamics) , Microelectromechanical systems , Pressure , Temperature , Design , Micromachining , Resolution (Optics)
Estimation of Fatigue Strength of Fabricated Component
Duangporn Ounpanich, Yoshiharu Mutoh, Kenji Yoshii
MSEC 2007; 465-472doi:https://doi.org/10.1115/MSEC2007-31058
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Topics: Fatigue strength , Fatigue , Fatigue cracks , Fatigue testing , Fracture (Materials) , Fatigue life , Fracture mechanics , Spin (Aerodynamics) , Spinning (Textile) , Stress
The Impact of Surface Integrity by Hard Turning vs. Grinding on Rolling Contact Fatigue
A. W. Warren, Y. B. Guo
MSEC 2007; 473-481doi:https://doi.org/10.1115/MSEC2007-31084
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Topics: Fatigue , Grinding , Rolling contact , Turning , Acoustic emissions , Polishing , Signals , Bearings , Cams , Computer software
A New Method for Feature Selection and Gear Defect Detection
Yan Chen, Haixia Wang, Jay Lee
MSEC 2007; 483-487doi:https://doi.org/10.1115/MSEC2007-31091
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Topics: Feature selection , Flaw detection , Gears , Entropy , Noise (Sound) , Self-organization
Monitoring and Model Generation for Intelligent Optimization and Control of Surface Grinding Processes
Radu Pavel, Anil Srivastava
MSEC 2007; 489-496doi:https://doi.org/10.1115/MSEC2007-31092
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Topics: Grinding , Optimization , Acoustic emissions , Adaptive control , Condition monitoring , Cycles , Data acquisition , Fluids , Grinding wheels , Machining
Development of a Decision Support System for Unscheduled Maintenance MRO Component Safety Stock
D. Tsakatikas, M. Sfantsikopoulos
MSEC 2007; 497-505doi:https://doi.org/10.1115/MSEC2007-31115
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Topics: Maintenance , Safety , Downtime , Failure mechanisms , Production facilities , Coordinate measuring machines , Databases , System dynamics
Endmill Condition Monitoring and Failure Forecasting Method for Curvilinear Cuts of Non-Constant Radii
Christopher A. Suprock, John T. Roth, Larry M. Downey
MSEC 2007; 507-516doi:https://doi.org/10.1115/MSEC2007-31144
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Topics: Condition monitoring , Failure , Algorithms , Cutting , Accelerometers , Sensors , Fracture (Materials) , Fracture (Process) , Geometry , Life testing
Maintenance Task Prioritization Using Data Driven Bottleneck Detection and Maintenance Opportunity Windows
Lin Li, Dragan Djurdjanovic, Jun Ni
MSEC 2007; 517-523doi:https://doi.org/10.1115/MSEC2007-31150
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Topics: Maintenance , Reliability , Assembly lines , Downtime , Manufacturing systems , Simulation
Intelligent Fault Diagnosis of Rolling Element Bearing Based on SVMs and Statistical Characteristics
Junyan Yang, Youyun Zhang, Yongsheng Zhu, Qinghua Wang
MSEC 2007; 525-536doi:https://doi.org/10.1115/MSEC2007-31183
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Topics: Fault diagnosis , Rolling bearings , Electromagnetic spectrum , Wavelets , Signals , Time-frequency analysis
Robust Machine Vision-Based Parts Inspection: Intelligent Neuro-Fuzzy Versus Threshold Based Classification
Jonathan Killing, Brian W. Surgenor, Chris K. Mechefske
MSEC 2007; 537-545doi:https://doi.org/10.1115/MSEC2007-31196
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Topics: Inspection , Machinery , Algorithms , Image processing
Identification and Anomaly Detection for PLC Controlled Automatic Tool Changer Using Timed Petri Net
Jianbo Liu, Dragan Djurdjanovic, Jun Ni
MSEC 2007; 547-554doi:https://doi.org/10.1115/MSEC2007-31222
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Topics: Fault diagnosis , Programmable controllers

Advances in Quality Control in Multistage Manufacturing Systems

Monitoring and Diagnosis of Assembly Fixture Faults Using Modified Multivariate Control Charts and Surface Scanning Content
Jeremy Rickli, Jaime Camelio
MSEC 2007; 555-563doi:https://doi.org/10.1115/MSEC2007-31075
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Topics: Manufacturing , Quality control charts , Fault diagnosis , Process monitoring , Sheet metal , Statistical process control
Assembly Faults Diagnosis Using Neural Networks and Process Knowledge
Qiangsheng Zhao, Jaime Camelio
MSEC 2007; 565-572doi:https://doi.org/10.1115/MSEC2007-31095
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Topics: Artificial neural networks , Manufacturing , Statistical process control , Fault diagnosis , Modeling , Automobiles , Doors , Feedforward control , Flaw detection , Quality control charts
Implementing Point Assignment Using Octrees and GPU
Koushik V. Aravalli, Thomas R. Kurfess, Thomas M. Tucker
MSEC 2007; 573-580doi:https://doi.org/10.1115/MSEC2007-31103
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Topics: Graphics processing units , Octrees
Stochastic Flow Model-Based Representation of System-Level Manufacturing Quality
Guillaume Graton, Martin Guay, Patrick Egbunonu, Jorge Arinez
MSEC 2007; 581-591doi:https://doi.org/10.1115/MSEC2007-31126
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Topics: Flow (Dynamics) , Manufacturing , Atomic force microscopy , Manufacturing systems , Modeling , Architecture , Fittings , Machinery
Fault Localization Analysis for Multiple Fault Diagnosis in Multi-Station Assembly Systems
Posheng Tsai, Kamal Mannar, Darek Ceglarek
MSEC 2007; 593-602doi:https://doi.org/10.1115/MSEC2007-31139
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Topics: Fault diagnosis , Manufacturing , Noise (Sound) , Independent component analysis , Manufacturing systems , Principal component analysis , Signals , Simulation
Process Yield Improvement Through Optimum Design of Fixture Layouts in 3D Multi-Station Assembly Systems
T. Phoomboplab, D. Ceglarek
MSEC 2007; 603-614doi:https://doi.org/10.1115/MSEC2007-31192
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Topics: Design , Manufacturing , Genetic algorithms , Noise (Sound) , Optimization , Robustness , Space , Stability
A Hull Normal Approach for Determining the Size of Cylindrical Features
Steven Turek, Sam Anand
MSEC 2007; 615-622doi:https://doi.org/10.1115/MSEC2007-31206
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Topics: Hull , Computational geometry , Coordinate measuring machines , Cylinders , Design , Metrology , Sampling methods , Uncertainty
Theoretical and Experimental Substantiation of Angle Orientation of Rolling Bushings of Roller and Bushing Chains
Petro Kryvyy, Petro Kryvinskyy, Volodymyr Bodnar, Iryna Sotnyk, Andriy Senyk
MSEC 2007; 623-627doi:https://doi.org/10.1115/MSEC2007-31211
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Topics: Bushings , Chain , Rollers

Bottom-Up Nanomanufacturing

Fabrication of TiO2 and SiO2 Thin Films by Room Temperature Liquid Phase Deposition
Santosh K. Tiwari, Brian K. Paul
MSEC 2007; 629-634doi:https://doi.org/10.1115/MSEC2007-31093
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Topics: Liquid phase deposition , Manufacturing , Refractive index , Temperature , Thin films
Comparison of Mixing Approaches in the Synthesis and Deposition of Ceria Nanoparticles
Chih Heng T. Tseng, Brian K. Paul
MSEC 2007; 635-641doi:https://doi.org/10.1115/MSEC2007-31098
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Topics: Nanoparticles , Shapes , Microchannels , Agglomeration (Materials) , Density , Particulate matter , Porosity , Precipitation , Spin coating , Thin films
Augmented Reality Enhanced Nanomanipulation by Atomic Force Microscopy With Local Scan
Guangyong Li, Lianqing Liu, Ning Xi
MSEC 2007; 643-652doi:https://doi.org/10.1115/MSEC2007-31145
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Topics: Atomic force microscopy , Errors , Feedback , Robotics , Carbon nanotubes , Manufacturing , Manufacturing tools , Nanosensors , Reliability
Step-and-Grow Approach for Precisely Positioned Nanowire Array Structure Fabrication
W. J. Nam, H. Carrion, P. Park, P. Garg, S. Joshi, S. J. Fonash
MSEC 2007; 653-657doi:https://doi.org/10.1115/MSEC2007-31151
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Topics: Manufacturing , Nanowires , Electrodes , Ohmic contacts , Plasma desorption mass spectrometry , Tin

Biomedical Manufacturing

An Experimental Study on the Relationship Between Heat Transfer Rate During Fabrication and 3D Pore Architecture of Alginate Scaffolds
W. M. Parks, Y. B. Guo
MSEC 2007; 659-664doi:https://doi.org/10.1115/MSEC2007-31085
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Topics: Heat transfer , Manufacturing , Tissue scaffolds
Thermal-Electric Finite Element Analysis of Electrosurgical Cautery Process
Robert E. Dodde, Scott F. Miller, Albert J. Shih, James D. Geiger
MSEC 2007; 665-671doi:https://doi.org/10.1115/MSEC2007-31153
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Topics: Finite element analysis , Biological tissues , Finite element methods , Finite element model , Temperature , Electrical conductivity , Heat transfer , Blood vessels , Current density , Damage
Vessel Sealing Using the Bipolar Electrosurgical Method
Matthew W. Chastagner, Scott F. Miller, Albert J. Shih, James D. Geiger
MSEC 2007; 673-680doi:https://doi.org/10.1115/MSEC2007-31166
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Topics: Sealing (Process) , Vessels , Finite element analysis , Temperature , Electric current , Electrodes , Proteins , Surgery , Temperature distribution
A Parametric Study on Selective Ultrasonic Foaming of Porous Polymer for Biomedical Applications
Hai Wang, Wei Li
MSEC 2007; 681-688doi:https://doi.org/10.1115/MSEC2007-31184
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Topics: Biomedicine , Polymers , Ultrasound
A Concentration-Dependent Diffusion Model for Selective Ultrasonic Foaming
Hai Wang, Wei Li
MSEC 2007; 689-695doi:https://doi.org/10.1115/MSEC2007-31185
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Topics: Diffusion (Physics) , Polymers , Biomedicine , Manufacturing , Modeling , Ultrasound

Development and Applications of Micro Manufacturing Equipment

Analysis of the Scale Effect for Microscale Machine Tools
Hyung Wook Park, Steven Y. Liang
MSEC 2007; 697-704doi:https://doi.org/10.1115/MSEC2007-31034
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Topics: Machine tools , Microscale devices , Design , Computation , Milling machines , Modeling , Analytical methods , Dimensions , Errors , Machinery
Rapid Reconfiguration and Part Repositioning With an Intelligent Fixturing System
Thomas Papastathis, Marco Ryll, Svetan M. Ratchev
MSEC 2007; 705-713doi:https://doi.org/10.1115/MSEC2007-31036
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Topics: Fixturing , Actuators , Computer software , Design , Errors , Sensors
Robust Direct-Write Dispensing Tool and Solutions for Micro/Meso-Scale Manufacturing and Packaging
B. Li, P. A. Clark, K. H. Church
MSEC 2007; 715-721doi:https://doi.org/10.1115/MSEC2007-31037
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Topics: Manufacturing , Packaging , Electroplating , Microelectromechanical systems , Chemical vapor deposition , Lithography , Microfabrication , Needles , Chemical etching , Electroforming
Internal Model Control Using EWMA for a Wedge-Type Piezoelectric Motor
Yung Ting, Hui-Yi Feng, Han-Chih Hsieh, Li-Yen Wang, Chun-Chung Li, Yuan Kang, Shihming Wang
MSEC 2007; 723-728doi:https://doi.org/10.1115/MSEC2007-31050
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Topics: Engines , Motors , Wedges , Friction , Control equipment , Feedforward control , Temperature , Algorithms , Feedback , Reliability
An On-Machine Error Measurement System for Micro-Machining
Shih-Ming Wang, Han-Jen Yu, Yi-Hung Liu, Da-Fun Chen
MSEC 2007; 729-735doi:https://doi.org/10.1115/MSEC2007-31053
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Topics: Construction , Errors , Machinery , Measurement systems , Micromachining
A RSS Method for Estimating Hole Dimension Error in a Batch Micro-EDM Process
J. J. Wang, J. L. Hou, F. C. Hsu, Y. Y. Liao, Steven Liang
MSEC 2007; 737-741doi:https://doi.org/10.1115/MSEC2007-31063
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Topics: Dimensions , Electrical discharge machining , Errors , Electrodes , Design , Hole quality , Machinery
Design and Implementation of a High Bandwidth Servo Controller for Micro-Machining Center
Roy Chih-Lung Ko, Wang-Lin Liu
MSEC 2007; 743-750doi:https://doi.org/10.1115/MSEC2007-31066
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Topics: Control equipment , Design , Micromachining , Servomechanisms , Computer numerical control machine tools , Control systems , Cutting , Interpolation , Oscillations , Resolution (Optics)
Adaptive Digital Control Based on Reduced-Order Parameter Identification and Disturbance Observer for Linear Motor
Chin Sheng Chen, Shih Chieh Lin, Shih Ming Wang, Yong Ming Hong
MSEC 2007; 751-758doi:https://doi.org/10.1115/MSEC2007-31069
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Topics: Linear motors , Control equipment , Servomechanisms , Feedback , Feedforward control , Torque , Algorithms , Damping , Design , Errors
Micromilling Process Planning and Modeling for Micromold Manufacturing
Atul Dhanorker, Xinyu Liu, Tug˘rul O¨zel
MSEC 2007; 759-769doi:https://doi.org/10.1115/MSEC2007-31070
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Topics: Manufacturing , Micromilling , Modeling , Production planning , Cutting , Cavities , Finishing , Grinding , Machining , Surface roughness
A Miniature Linear Slide With Air Bearings and Its Implementation in a Mesoscale Precision Turning Machine
Seung-Kook Ro, Byung-Sub Kim, Jong-Kweon Park
MSEC 2007; 771-778doi:https://doi.org/10.1115/MSEC2007-31097
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Topics: Air bearings , Machinery , Turning , Linear motors , Thrust , Aluminum alloys , Circuits , Crystals , Diamond tools , Dimensions
Effect of Micro-Manufacturing Processes on Surface Behavior
Tiffany Davis, Jian Cao, Wei Chen, Q. Jane Wang, Cedric Xia, Raj Talwar, Richard Lederich
MSEC 2007; 779-784doi:https://doi.org/10.1115/MSEC2007-31113
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Topics: Aluminum , Copper , Deflection , Deformation , Elastic moduli , Engineering simulation , Friction , Lasers , Materials properties , Metals
Design Analysis of a Spherical Magnetic Bearing for Multi-DOF Rotational Stage Applications
Kok-Meng Lee, Hungsun Son, Jong-Kweon Park
MSEC 2007; 785-792doi:https://doi.org/10.1115/MSEC2007-31189
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Topics: Design , Magnetic bearings , Magnetic fields , Torque , Density , Dynamic models , Dynamics (Mechanics) , Modeling , Permanent magnets , Poles (Building)
Fuzzy Logic Control System for Micro-Hole Electrical Discharge Machining
Chen-Chun Kao, Scott F. Miller, Albert J. Shih
MSEC 2007; 793-802doi:https://doi.org/10.1115/MSEC2007-31193
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Topics: Control systems , Electrical discharge machining , Fuzzy logic , Drilling , Displacement , Ignition delay , Servomechanisms , Control equipment , Cycles , Data acquisition

Design and Operations of Manufacturing Systems for Responsiveness

Concurrent Design of Product Families and Assembly Systems
A. Bryan, S. J. Hu, Y. Koren
MSEC 2007; 803-813doi:https://doi.org/10.1115/MSEC2007-31081
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Topics: Design , Manufacturing , Concurrent engineering , Genetic algorithms , Integer programming
Manufacturing System Design Considering Generational Product Evolution and Task Recurrence
Jeonghan Ko, S. Jack Hu
MSEC 2007; 815-826doi:https://doi.org/10.1115/MSEC2007-31090
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Topics: Design , Manufacturing systems , Cycles , Integer programming , Machinery
Production Validation of Agile Machining Fixture: A Machine-Automated Reconfigurable Tooling
Yhu-Tin Lin, Chi-Hung Shen, Pulak Bandyopadhyay
MSEC 2007; 827-840doi:https://doi.org/10.1115/MSEC2007-31161
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Topics: Machinery , Machining , Tooling , Computer numerical control machine tools , Product design
Extension-Based Clustering Method: An Approach to Support Adaptable Design of the Product
Yanwei Zhao, Huijun Tang, Nan Su, Wanliang Wang
MSEC 2007; 841-849doi:https://doi.org/10.1115/MSEC2007-31205
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Topics: Design , Databases , Fuzzy clustering , Product design , Circular saws , Design methodology
Comparing Energy and Other Measures of Environmental Performance in the Original Manufacturing and Remanufacturing of Engine Components
D. P. Adler, P. A. Ludewig, V. Kumar, J. W. Sutherland
MSEC 2007; 851-860doi:https://doi.org/10.1115/MSEC2007-31220
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Topics: Engines , Manufacturing , Gates (Closures) , Life cycle assessment , Diesel engines , Weight (Mass)
Quality and Inspection of Machining Operations: Review of Condition Monitoring and CMM Inspection Techniques — 2000 to Present
John T. Roth, Laine Mears, Dragan Djurdjanovic, Xiaoping Yang, Thomas Kurfess
MSEC 2007; 861-872doi:https://doi.org/10.1115/MSEC2007-31221
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Topics: Condition monitoring , Coordinate measuring machines , Inspection , Machining , Machinery , Calibration , Computer technology , Control equipment , Drilling , Error compensation

Advances in Metal Forming

Experimental Investigations on Development of Rapid Die Wear Tests for Stamping of Advanced High Strength Steels
O¨mer Necati Cora, Yusuf Usta, Muammer Koc¸
MSEC 2007; 873-879doi:https://doi.org/10.1115/MSEC2007-31016
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Topics: High strength steel , Metal stamping , Wear testing , Wear , Steel , Aluminum , Automotive industry , Blanking (Metalworking) , Corporate average fuel economy , Emissions
Forming of Porous Micro-Features Using Hot Compaction
Peng Chen, Gap-Yong Kim, Jun Ni
MSEC 2007; 881-886doi:https://doi.org/10.1115/MSEC2007-31020
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Topics: Compacting , Compression , Heat , Heat transfer , High temperature , Manufacturing , Mass production , Microscale devices , Oxidation , Porosity
Research on Peeling Properties of Galvannealed Coatings
Chun Xu, Shuhui Li
MSEC 2007; 887-890doi:https://doi.org/10.1115/MSEC2007-31038
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Topics: Coatings , Brittleness , Fracture (Materials) , Fracture (Process) , Machinery , Shapes , Stress , Testing
Damage Behavior and Tribo-Characteristics of DLC-Si Coating for Forming Die
Yoshinari Tsuchiya, Hiroyuki Kubota, Kuniaki Dohda, Kazuhiko Kitamura
MSEC 2007; 891-899doi:https://doi.org/10.1115/MSEC2007-31062
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Topics: Coatings , Damage , Aluminum , Friction , Adhesion , Base metals , Carbon , Diamonds , Diffusion (Physics) , High strength steel
Dynamic Mechanical Behavior of Titanium Ti-6Al-4V at Transient Large Deformation Manufacturing Processes
J. Sun, Y. B. Guo
MSEC 2007; 901-909doi:https://doi.org/10.1115/MSEC2007-31088
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Topics: Deformation , Manufacturing , Mechanical behavior , Titanium , Transients (Dynamics)
Characterization and Investigation of Deformation During Microextrusion Using X-Ray Texture Analyses
Sunal Ahmet Parasız, Brad L. Kinsey, Neil Krishnan, Jian Cao
MSEC 2007; 911-919doi:https://doi.org/10.1115/MSEC2007-31107
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Topics: Deformation , Texture (Materials) , X-rays , Pins (Engineering) , Grain size , Shear deformation , Cross section (Physics) , Extruding , Microhardness
Application of Simulation Technology to Hollow Die Extrusion
N. Takatsuji, T. Inagaki, S. Murakami, K. Matsuki
MSEC 2007; 921-927doi:https://doi.org/10.1115/MSEC2007-31121
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Topics: Extruding , Simulation , Pressure , Flow (Dynamics) , Metals , Shapes , Welding , Finite element methods , Finite element model , Aluminum alloys
Prediction of Forming Limit in Single Point Incremental Forming With the Ductile Fracture Criterion
Y. Huang, Y. J. Wang, J. Cao, M. Li
MSEC 2007; 929-934doi:https://doi.org/10.1115/MSEC2007-31129
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Topics: Ductile fracture , Forming limit diagrams , Failure , Finite element analysis , Fracture (Materials) , Fracture (Process) , Simulation , Stress
Estimation of Metal Hardening Models at Large Strains
Wayne W. Cai, John E. Carsley, Daniel B. Hayden, Louis G. Hector, Jr., Thomas B. Stoughton
MSEC 2007; 935-942doi:https://doi.org/10.1115/MSEC2007-31137
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Topics: Hardening , Stress , Finite element analysis , Deformation , Elongation , Motors , Reverse engineering , Sheet metal , Simulation , Aluminum
A Fundamental Investigation on the Formability of a Commercially-Pure Titanium Sheet-Metal in the Incremental Forming and Stamping Processes
G. Hussain, L. Gao, Wang Hui, N. U. Dar
MSEC 2007; 943-948doi:https://doi.org/10.1115/MSEC2007-31138
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Topics: Metal stamping , Sheet metal , Titanium
Coupled Multifield Finite Element Analysis Model of Upsetting Under an Applied Direct Current
Thomas J. Kronenberger, David H. Johnson, John T. Roth
MSEC 2007; 949-958doi:https://doi.org/10.1115/MSEC2007-31203
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Topics: Finite element analysis , Flow (Dynamics) , Heating , Compression , Deformation , Electrons , Mechanical properties , Metals , Aluminum , Electric current

Advances in Synergistic Effects of Materials and Processing

Cutting Edge Radius Effects on Diamond Coated Cutting Tools: From Deposition to Machining
Jianwen Hu, Y. Kevin Chou, Raymond G. Thompson
MSEC 2007; 959-966doi:https://doi.org/10.1115/MSEC2007-31043
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Topics: Cutting , Cutting tools , Diamonds , Machining , Stress , Diamond films , Coating processes , Coatings , Advanced materials , Aluminum alloys
Some Investigations Into Multi-Objective Optimization of Wire Electro-Discharge Machining of Al/SiCp Composites
N. G. Patil, P. K. Brahmankar, L. G. Navale
MSEC 2007; 967-974doi:https://doi.org/10.1115/MSEC2007-31060
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Topics: Composite materials , Machining , Pareto optimization , Wire , Cutting , Metal matrix composites , Machinery , Particulate matter , Tension
The Synergistic Effect of Tool Geometry and Hard Turning vs. Grinding Processes on 3D Surface Micro Topography
R. A. Waikar, Y. B. Guo
MSEC 2007; 975-983doi:https://doi.org/10.1115/MSEC2007-31086
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Topics: Geometry , Grinding , Turning , Machining , Anisotropy , Bearings , Fluids , Load bearing capacity , Surface quality
Study on Mechanical Properties and Microstructure of Magnesium/SiC Nanocomposites Fabricated by Ultrasonic Cavitation Based Solidification Processing
Guoping Cao, Hiromi Konishi, Xiaochun Li
MSEC 2007; 985-990doi:https://doi.org/10.1115/MSEC2007-31165
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Topics: Cavitation , Magnesium (Metal) , Mechanical properties , Nanocomposites , Solidification , Nanoparticles , Bonding , Chemical reactions , Ductility , Energy efficiency
Pressure-Assisted Sintering of Nanocrystalline Silver Lines Produced by Laser Ablation of Microparticle Aerosols
Desiderio Kovar, Andre D. Albert, Michael F. Becker, John W. Keto
MSEC 2007; 991-998doi:https://doi.org/10.1115/MSEC2007-31170
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Topics: Aerosols , Laser ablation , Microparticles , Pressure , Silver , Sintering , Temperature , Bonding , Low temperature , Nanoparticles
Development of Spherical Magnetic Abrasive Made by Plasma Spray
Hitomi Yamaguchi, Kotaro Hanada
MSEC 2007; 999-1008doi:https://doi.org/10.1115/MSEC2007-31191
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Topics: Plasmas (Ionized gases) , Sprays , Finishing , Iron , Particulate matter , Shapes , Composite materials , Contamination , Flow (Dynamics) , Fluids
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