In this paper, we have explored the response of bipolar junction transistors (BJT) to the controlled application of mechanical stress. Mechanical strains and stresses are developed during the fabrication, assembly and packaging of the integrated circuit (IC) chips. Due to these stresses and strains, it has been observed by many researchers that changes can occur in the electrical performance of both analog and digital devices. Stress-induced device parametric shifts affect the performance of analog circuits that depend upon precise matching of bipolar and/or MOS devices, and can cause them to operate out of specifications. In the past the authors have extensively investigated the stress effects on resistors embedded on integrated chips and were successful in characterizing die stresses for various packaging architectures. We have also observed stress effects on diodes, field effect transistors (FETs), van der Pauw structures and CMOS sensor arrays. In this present work, the stress dependence of the electrical behavior of bipolar transistors has been investigated. Test structures have been utilized to characterize the stress sensitivity of vertical bipolar devices fabricated on (100) silicon wafers. In the experiments, uniaxial normal stresses were applied to silicon wafer strips using a four-point-bending fixture. An approximate theory has also been developed for stress-induced changes in the current gain of bipolar junction transistors. Both the theoretical and experimental results show similar trend for DC current gain vs. stress plots. Multi-Physics based finite element simulations (coupled electro-mechanical-thermal) have been performed to understand the device level mechanisms that cause the stress induced changes in the BJTs and also to characterize and model stress dependence of fundamental silicon material parameters such as bandgap, intrinsic carrier concentration, and electron/hole mobilities. In the future, the developed formulations can be applied to theoretically optimize transistor design, placement, orientation, and processing to minimize the impact of fabrication and packaging induced die stresses.

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