The Alliance Pipeline System consists of 2664 Km of NPS 36 high pressure transmission pipeline and 339 Km of NPS 42 high pressure transmission pipeline. The mainline systems are connected by lateral and interconnect pipeline sections ranging in diameter from NPS 4 to NPS 24. The pipeline system extends from northeast British Columbia to Illinois. The Trans border nature of the pipeline means that it needs to satisfy both the Canadian and US regulatory requirements related to pipeline integrity management. Part of the approval process for the pipeline system was that it had to be inspected on a regular basis with a baseline inspection program to be initiated upon start-up of the pipeline system in 2000. This paper outlines some of the unique challenges the high pressure transmission pipeline presented to both the operator and the inline inspection (ILI) vendor in developing a successful in line inspection program. It discusses the vendor selection criteria used by the pipeline operator and the design process undertaken by the ILI Vendor to meet the requirements of this unique pipeline system. By the end of 2004, the mainline sections in Canada and the US will have been inspected as well as most of the smaller diameter interconnect and lateral system. Results are presented from the ILI inspection of both the high pressure system and the smaller diameter system. While the inspections have used Magnetic Flux leakage (MFL) Technology to detect metal loss features, the use of integrated technology in particular the inertial navigation system aboard the vendor’s inspections tools has allowed geometric features to be detected as well. Lessons learned from both the operator and the ILI Vendor will be presented on the execution of the inline inspection program as well as discussion on ways of ensuring that the ILI process goes smoothly and if not how to address these concerns.

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